Product Description
Application |
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• Agricultural equipment |
• Armament |
• Automobile industry |
• Computing equipment |
• Medical / dental instruments |
• Measuring instruments |
•Miscellaneous equipment |
•Pharmaceutical industry |
• Orthopedic implants |
• Safety equipment |
• Petrochemical industry |
• Industrial valves |
•Fixing and movable equipment |
• Sanitary fittings |
• General machinery |
• Pumps and general connections |
• Food and beverage processing |
• Instrumentation equipment |
Product Name: |
Factory Custom Made As Drawing Parts Small Electric Motor Pto Shaft |
Applicable Machining Process |
CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ |
Machining Tolerance |
From 0.005mm-0.01mm-0.1mm |
Machined Surface Quality |
Ra 0.8-Ra3.2 according to customer requirement |
Applicable Heat Treatment |
T5~T6 |
MOQ for batch order |
For cnc machining metal parts: 50 pcs |
Lead Time |
7-20 days for precision drilled shaft |
Main Materials |
Steel: carbon steel, alloy steel, stainless steel, 4140,20#,45# ,40Cr,20Cr ,etc |
Aluminum: AL6061,AL6063,AL6082,AL7075,AL5052 etc. |
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Stainless steel: 201SS,301SS,304SS,316SS etc. |
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Brass: C37700,C28000, C11000,C36000 etc |
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Surface Treatment |
Stainless Steel: Polishing, Passivating, Sandblasting, Laser engraving |
Steel: Zinc plating, Oxide black, Nickel plating, Chrome platingk, Carburized, Powder Coated |
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Aluminum parts: Clear Anodized, Color Anodized, Sandblast Anodized, Chemical Film,Brushing,Polishing |
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Our Factory
ZheJiang CHINAMFG Machinery Manufacture Co., Ltd.
–Branch of CHINAMFG Industry Ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house.
We are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market.
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies.
These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach.
You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Our Customer
Our Team
Our Package
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.
Related Products
FAQ
1Q: Are you trading company or manufacturer?
A: We are a factory, so we can provide competitive price and fast delivery for you.
2Q: What kind of service can you provide?
A: Our company can provide custom casting, CNC machining, surface treatment according to your requirements.
3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CHINAMFG Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.
4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.
5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.
6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.
7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.
8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.
9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.
10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.
If you have any other questions please find us online, or send messages via email, WhatsApp for better communication! /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Carbon Steel |
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Load: | Customized Shafts |
Stiffness & Flexibility: | Flexible Shaft |
Customization: |
Available
| Customized Request |
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.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can PTO shafts be adapted for use in both agricultural and industrial settings?
Yes, PTO (Power Take-Off) shafts can be adapted for use in both agricultural and industrial settings. While PTO shafts are commonly associated with agricultural machinery, they are versatile components that can be utilized in various applications beyond the agricultural sector. With appropriate modifications and considerations, PTO shafts can effectively transfer power in industrial settings as well. Here’s a detailed explanation of how PTO shafts can be adapted for both agricultural and industrial use:
1. Standard PTO Shaft Design: PTO shafts have a standardized design that allows for compatibility and interchangeability across different equipment and machinery. This standardization enables PTO shafts to be used in various applications, including both agricultural and industrial settings. The basic components of a PTO shaft, such as the universal joints, splined shafts, and protective guards, remain consistent, regardless of the specific application. This consistency allows for easy adaptation and integration into different machinery and equipment.
2. Shaft Length and Sizing: PTO shafts can be customized in terms of length and sizing to suit specific requirements in both agricultural and industrial settings. The length of the shaft can be adjusted to accommodate different distances between the power source and the driven machinery. This flexibility allows for optimal power transmission and ensures compatibility with various equipment setups. Similarly, the sizing of the PTO shaft, including the diameter and splined shaft specifications, can be tailored to meet the torque and power requirements of different applications, whether in agriculture or industry.
3. Power Requirements: PTO shafts are designed to transfer power from a power source to driven machinery. In agricultural settings, the power source is typically a tractor or other agricultural vehicles, while in industrial settings, it can be an engine, motor, or power unit specific to the industry. PTO shafts can be adapted to handle different power requirements by considering factors such as torque capacity, rotational speed, and the specific demands of the machinery or equipment being driven. By selecting the appropriate PTO shaft based on the power requirements, the shaft can effectively transfer power in both agricultural and industrial applications.
4. Safety Considerations: Safety is a critical aspect of PTO shaft design and usage, regardless of the application. PTO shafts incorporate safety features such as protective guards and shields to prevent accidental contact with rotating components. These safety measures are essential in agricultural and industrial settings to minimize the risk of entanglement, injury, or damage. Adapting PTO shafts for industrial use may require additional safety considerations based on the specific hazards present in industrial environments. However, the core safety principles and features of PTO shafts can be applied and adapted to ensure safe operation in both settings.
5. Specialized Attachments: PTO shafts can be equipped with specialized attachments or adapters to accommodate different driven machinery or equipment. In agricultural settings, PTO shafts commonly connect to implements such as mowers, balers, or sprayers. In industrial settings, PTO shafts may be adapted to connect to various industrial machinery, including pumps, generators, compressors, or conveyors. These specialized attachments ensure compatibility and efficient power transfer between the PTO shaft and the driven equipment, allowing for seamless integration in both agricultural and industrial applications.
6. Environmental Considerations: PTO shafts can be adapted to address specific environmental conditions in both agricultural and industrial settings. For example, in agricultural applications, PTO shafts may need to withstand exposure to dirt, dust, moisture, and varying weather conditions. Industrial settings may have their unique environmental challenges, such as exposure to chemicals, high temperatures, or abrasive materials. By selecting PTO shaft materials, protective coatings, and seals suitable for the specific environment, the shafts can be adapted to ensure reliable and durable performance in various settings.
7. Compliance with Standards: PTO shafts, whether used in agricultural or industrial settings, need to comply with relevant safety standards and regulations. Manufacturers adhere to guidelines and requirements set by organizations such as the American Society of Agricultural and Biological Engineers (ASABE) or other regional safety authorities. Compliance ensures that PTO shafts meet safety criteria and performance standards applicable to both agricultural and industrial environments. Users can rely on standardized PTO shafts that have undergone testing and certification, offering assurance regarding their reliability and safety.
By considering the factors mentioned above, PTO shafts can be adapted to effectively transfer power in both agricultural and industrial settings. The versatile nature of PTO shafts, coupled with customization options, safety considerations, specialized attachments, and compliance with standards, allows for their successful integration into a wide range of machinery and equipment across various industries.
Are there any limitations or disadvantages associated with PTO shafts?
While PTO (Power Take-Off) shafts offer numerous advantages in terms of power transfer and versatility, they also have certain limitations and disadvantages. It’s important to consider these factors when using PTO shafts to ensure safe and efficient operation. Here’s a detailed explanation of some limitations and disadvantages associated with PTO shafts:
1. Safety Hazards: One of the primary concerns with PTO shafts is the potential for safety hazards. PTO shafts rotate at high speeds and can pose a significant risk if not properly guarded or handled. Accidental contact with an exposed or inadequately shielded PTO shaft can result in severe injuries, including entanglement, amputation, or even fatalities. It is crucial to follow safety guidelines, implement proper guarding, and ensure that operators are well-trained on safe handling practices to mitigate these risks.
2. Maintenance and Lubrication: PTO shafts require regular maintenance and lubrication to ensure optimal performance and longevity. The moving parts, such as universal joints and splines, need to be inspected, cleaned, and lubricated at recommended intervals. Neglecting maintenance can lead to premature wear, decreased efficiency, and potential failures. Proper maintenance practices, including regular inspections and timely lubrication, are essential to mitigate these issues.
3. Alignment and Angles: PTO shafts rely on proper alignment and angles to ensure efficient power transfer. Misalignment or excessive angles between the power source and driven machinery can cause increased wear and strain on the components, leading to premature failure. Ensuring proper alignment and angle adjustment, using adjustable sliding yokes or other means, is important to prevent excessive stress on the PTO shaft and associated equipment.
4. Length Limitations: PTO shafts have limitations on their maximum and minimum length due to engineering constraints. The telescoping design allows for some adjustment, but there is a practical limit to how much the shaft can extend or retract. If the distance between the power source and driven machinery exceeds the maximum or falls below the minimum length of the PTO shaft, alternative solutions or modifications may be required. In some cases, additional components such as drive shaft extensions or gearboxes may be necessary to bridge the distance.
5. Compatibility: While manufacturers strive to ensure compatibility, there can still be challenges in finding the right PTO shaft for specific equipment configurations. Equipment may have unique requirements in terms of spline sizes, torque ratings, or connection methods that may not be readily available or compatible with off-the-shelf PTO shafts. Customization may be required to address these compatibility issues, which can result in increased costs or lead times.
6. Noise and Vibrations: PTO shafts in operation can generate significant noise and vibrations, especially at higher speeds. This can be a nuisance for operators and may require additional measures to reduce noise levels or dampen vibrations. Excessive vibrations can also affect the overall performance and lifespan of the PTO shaft and connected equipment. Implementing vibration dampeners or using flexible couplings can help mitigate these issues.
7. Power Limits: PTO shafts have specific power limits based on their design, materials, and components. Exceeding these power limits can lead to premature wear, component failures, or even shaft breakage. It is crucial to understand and adhere to the recommended power ratings for PTO shafts to ensure safe and reliable operation. In some cases, upgrading to a higher-capacity PTO shaft or implementing additional power transmission components may be necessary to accommodate higher power requirements.
8. Complex Installation and Removal: Installing and removing PTO shafts can be a complex process, especially in confined spaces or when dealing with heavy equipment. It may require aligning splines, engaging couplings, and securing locking mechanisms. Improper installation or removal techniques can lead to damage to the shaft or associated equipment. Proper training, handling equipment, and following manufacturer guidelines are essential to simplify and ensure the safe installation and removal of PTO shafts.
Despite these limitations and disadvantages, PTO shafts remain widely used and valuable components for power transfer in various industries. By addressing these considerations and implementing proper safety measures, maintenance practices, and alignment procedures, the potential drawbacks of PTO shafts can be effectively mitigated, allowing for safe and efficient operation.
How do PTO shafts handle variations in speed and torque requirements?
PTO shafts (Power Take-Off shafts) are designed to handle variations in speed and torque requirements between the power source (such as a tractor or engine) and the driven machinery or equipment. They incorporate various mechanisms and components to ensure efficient power transmission while accommodating the different speed and torque demands. Here’s a detailed explanation of how PTO shafts handle variations in speed and torque requirements:
1. Gearbox Systems: PTO shafts often incorporate gearbox systems to match the speed and torque requirements between the power source and the driven machinery. Gearboxes allow for speed reduction or increase and can also change the rotational direction if necessary. By using different gear ratios, PTO shafts can adapt the rotational speed and torque output to suit the specific requirements of the driven equipment. Gearbox systems enable PTO shafts to provide the necessary power and speed compatibility between the power source and the machinery they drive.
2. Shear Bolt Mechanisms: Some PTO shafts, particularly in applications where sudden overloads or shock loads are expected, use shear bolt mechanisms. These mechanisms are designed to protect the driveline components from damage by disconnecting the PTO shaft in case of excessive torque or sudden resistance. Shear bolts are designed to break at a specific torque threshold, ensuring that the PTO shaft separates before the driveline components suffer damage. By incorporating shear bolt mechanisms, PTO shafts can handle variations in torque requirements and provide a safety feature to protect the equipment.
3. Friction Clutches: PTO shafts may incorporate friction clutch systems to enable smooth engagement and disengagement of power transfer. Friction clutches use a disc and pressure plate mechanism to control the transmission of power. Operators can gradually engage or disengage the power transfer by adjusting the pressure on the friction disc. This feature allows for precise control over torque transmission, accommodating variations in torque requirements while minimizing shock loads on the driveline components. Friction clutches are commonly used in applications where smooth power engagement is essential, such as in hydraulic pumps, generators, and industrial mixers.
4. Constant Velocity (CV) Joints: In cases where the driven machinery requires a significant range of movement or articulation, PTO shafts may incorporate Constant Velocity (CV) joints. CV joints allow the PTO shaft to accommodate misalignment and angular variations without affecting power transmission. These joints provide a smooth and constant power transfer even when the driven machinery is at an angle relative to the power source. CV joints are commonly used in applications such as articulated loaders, telescopic handlers, and self-propelled sprayers, where the machinery requires flexibility and a wide range of movement.
5. Telescopic Designs: Some PTO shafts feature telescopic designs that allow for length adjustment. These shafts consist of two or more concentric shafts that slide within each other, providing the ability to extend or retract the PTO shaft as needed. Telescopic designs accommodate variations in the distance between the power source and the driven machinery. By adjusting the length of the PTO shaft, operators can ensure proper power transmission without the risk of the shaft dragging on the ground or being too short to reach the equipment. Telescopic PTO shafts are commonly used in applications where the distance between the power source and the implement varies, such as in front-mounted implements, snow blowers, and self-loading wagons.
By incorporating these mechanisms and designs, PTO shafts can handle variations in speed and torque requirements effectively. They provide the necessary flexibility, safety, and control to ensure efficient power transmission between the power source and the driven machinery. PTO shafts play a critical role in adapting power to meet the specific needs of various equipment and applications.
editor by CX 2024-05-09
China Good quality Customized Axle CNC Hydraulic Pump Motor DC Shaft/Pto Shaft
Product Description
Our advantage:
*Specialization in CNC formulations of high precision and quality
*Independent quality control department
*Control plan and process flow sheet for each batch
*Quality control in all whole production
*Meeting demands even for very small quantities or single units
*Short delivery times
*Online orders and production progress monitoring
*Excellent price-quality ratio
*Absolute confidentiality
*Various materials (stainless steel, iron, brass, aluminum, titanium, special steels, industrial plastics)
*Manufacturing of complex components of 1 – 1000mm.
Production machine:
Inspection equipment :
Certificate:
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT01-IT5 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
Customization: |
Available
| Customized Request |
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Are there variations in PTO shaft designs for different types of machinery?
Yes, there are variations in PTO (Power Take-Off) shaft designs to accommodate the specific requirements of different types of machinery. PTO shafts are highly versatile and adaptable components used to transfer power from a power source, such as a tractor or engine, to driven machinery or equipment. The design variations in PTO shafts are necessary to ensure compatibility, efficiency, and safety in various applications. Here’s a detailed explanation of the different PTO shaft designs for different types of machinery:
1. Standard PTO Shafts: Standard PTO shafts are the most common design and are widely used in a variety of applications. They typically consist of a solid steel shaft with a universal joint at each end. These universal joints allow for angular misalignment between the power source and the driven machinery. Standard PTO shafts are suitable for applications where the distance between the power source and the driven machinery remains relatively fixed. They are commonly used in agricultural implements, such as mowers, balers, tillers, and seeders, as well as in industrial applications.
2. Telescopic PTO Shafts: Telescopic PTO shafts feature a telescoping design that allows for length adjustment. These shafts consist of two or more concentric shafts that can slide within each other. Telescopic PTO shafts are beneficial in applications where the distance between the power source and the driven machinery varies. By adjusting the length of the shaft, operators can ensure proper power transmission without the risk of the shaft dragging on the ground or being too short to reach the equipment. Telescopic PTO shafts are commonly used in front-mounted implements, snow blowers, self-loading wagons, and other applications where the distance between the power source and the implement changes.
3. CV (Constant Velocity) PTO Shafts: CV PTO shafts incorporate Constant Velocity joints to accommodate misalignment and angular variations. These joints maintain a constant speed and torque transfer even when the driven machinery is at an angle relative to the power source. CV PTO shafts are beneficial in applications where the driven machinery requires flexibility and a wide range of movement. They are commonly used in articulated loaders, telescopic handlers, self-propelled sprayers, and other equipment that requires continuous power transmission while operating at various angles.
4. Gearbox Driven PTO Shafts: Some machinery requires specific speed or torque ratios between the power source and the driven equipment. In such cases, PTO shafts may incorporate gearbox systems. Gearbox driven PTO shafts allow for speed reduction or increase and can change the rotational direction if necessary. The gear ratios in the gearbox can be adjusted to match the speed and torque requirements of the driven machinery. These PTO shafts are commonly used in applications where the power source operates at a different speed or torque level than the equipment it drives, such as in certain industrial manufacturing processes and specialized machinery.
5. High-Torque PTO Shafts: Some heavy-duty machinery requires high torque levels for power transmission. High-torque PTO shafts are designed to handle these demanding applications. They are constructed with reinforced components, including larger diameter shafts and heavier-duty universal joints, to withstand the increased torque requirements. High-torque PTO shafts are commonly used in equipment such as wood chippers, crushers, and heavy-duty agricultural implements that require substantial power and torque for their operation.
6. Safety PTO Shafts: Safety is a crucial consideration when using PTO shafts. Safety PTO shafts incorporate mechanisms to reduce the risk of accidents and injuries. One common safety feature is the use of protective guards that cover the rotating shaft to prevent accidental contact. These guards are typically made of metal or plastic and are designed to shield the rotating components while allowing the necessary movement for power transmission. Safety PTO shafts are used in various applications where the risk of entanglement or accidental contact with the rotating shaft is high, such as in grass mowers, rotary cutters, and other equipment used in landscaping and agriculture.
These are some of the key variations in PTO shaft designs for different types of machinery. The specific design used depends on factors such as the application requirements, power source characteristics, torque levels, movement flexibility, and safety considerations. PTO shaft manufacturers offer a range of designs to ensure compatibility and efficient power transmission in diverse industries and applications.
How do PTO shafts contribute to the efficiency of agricultural operations?
Power Take-Off (PTO) shafts play a crucial role in improving the efficiency of agricultural operations by providing a versatile and reliable power source for various farming equipment. PTO shafts allow agricultural machinery to access power from tractors or other prime movers, enabling the efficient transfer of energy to perform a wide range of tasks. Here’s a detailed explanation of how PTO shafts contribute to the efficiency of agricultural operations:
1. Versatility: PTO shafts offer versatility by allowing the connection of different types of implements and machinery to tractors or other power sources. This versatility enables farmers to use a single power unit, such as a tractor, to operate multiple agricultural implements, including mowers, balers, tillers, seeders, sprayers, and more. The ability to quickly switch between various implements using a PTO shaft minimizes downtime and maximizes efficiency in agricultural operations.
2. Power Transfer: PTO shafts efficiently transfer power from the tractor’s engine to the agricultural implements. The rotating power generated by the engine is transmitted through the PTO shaft to drive the machinery connected to it. This direct power transfer eliminates the need for separate engines or motors on each implement, reducing equipment costs and maintenance requirements. PTO shafts ensure a reliable power supply, allowing agricultural operations to be carried out efficiently and effectively.
3. Increased Productivity: By utilizing PTO shafts, agricultural operations can be performed more quickly and efficiently than manual or alternative power methods. PTO-driven machinery typically operates at higher speeds and with greater power compared to human-operated or manual tools. This increased productivity allows farmers to complete tasks such as tilling, seeding, harvesting, and material handling more efficiently, reducing labor requirements and increasing overall farm productivity.
4. Time Savings: PTO shafts contribute to time savings in agricultural operations. The ability to connect and disconnect implements quickly using standardized PTO shafts allows farmers to switch between tasks rapidly. This saves time during equipment setup, as well as when transitioning between different operations in the field. Time efficiency is particularly valuable during critical farming periods, such as planting or harvesting, where timely execution is essential for optimal crop yield and quality.
5. Reduced Manual Labor: PTO shafts minimize the need for manual labor in strenuous or repetitive tasks. By harnessing the power of tractors or other prime movers, farmers can mechanize various operations that would otherwise require significant physical effort. Agricultural implements driven by PTO shafts can perform tasks such as plowing, mowing, and baling with minimal human intervention, reducing labor costs and improving overall efficiency.
6. Precision and Consistency: PTO shafts contribute to precision and consistency in agricultural operations. The consistent power supply from the PTO ensures uniform operation and performance of the connected machinery. This helps in achieving consistent seed placement, even spreading of fertilizers or chemicals, and precise cutting or harvesting of crops. Precision and consistency lead to improved crop quality, enhanced yield, and reduced waste, ultimately contributing to the overall efficiency of agricultural operations.
7. Adaptability to Various Terrain: PTO-driven machinery is highly adaptable to various types of terrain encountered in agricultural operations. Tractors equipped with PTO shafts can traverse uneven or challenging terrain, allowing implements to operate effectively on slopes, rough fields, or hilly landscapes. This adaptability ensures that farmers can efficiently manage their land, regardless of topographical challenges, enhancing operational efficiency and productivity.
8. Integration with Automation and Technology: PTO shafts can be integrated with automation and technology advancements in modern agricultural practices. Automation systems, such as precision guidance and control, can be synchronized with PTO-driven machinery to optimize operations and minimize waste. Additionally, advancements in data collection and analysis allow farmers to monitor and optimize machine performance, fuel efficiency, and productivity, further enhancing the efficiency of agricultural operations.
By providing versatility, efficient power transfer, increased productivity, time savings, reduced manual labor, precision, adaptability to terrain, and integration with automation and technology, PTO shafts significantly contribute to enhancing the efficiency of agricultural operations. They enable farmers to perform a wide range of tasks with ease, ultimately improving productivity, reducing costs, and supporting sustainable farming practices.
How do PTO shafts handle variations in speed and torque requirements?
PTO shafts (Power Take-Off shafts) are designed to handle variations in speed and torque requirements between the power source (such as a tractor or engine) and the driven machinery or equipment. They incorporate various mechanisms and components to ensure efficient power transmission while accommodating the different speed and torque demands. Here’s a detailed explanation of how PTO shafts handle variations in speed and torque requirements:
1. Gearbox Systems: PTO shafts often incorporate gearbox systems to match the speed and torque requirements between the power source and the driven machinery. Gearboxes allow for speed reduction or increase and can also change the rotational direction if necessary. By using different gear ratios, PTO shafts can adapt the rotational speed and torque output to suit the specific requirements of the driven equipment. Gearbox systems enable PTO shafts to provide the necessary power and speed compatibility between the power source and the machinery they drive.
2. Shear Bolt Mechanisms: Some PTO shafts, particularly in applications where sudden overloads or shock loads are expected, use shear bolt mechanisms. These mechanisms are designed to protect the driveline components from damage by disconnecting the PTO shaft in case of excessive torque or sudden resistance. Shear bolts are designed to break at a specific torque threshold, ensuring that the PTO shaft separates before the driveline components suffer damage. By incorporating shear bolt mechanisms, PTO shafts can handle variations in torque requirements and provide a safety feature to protect the equipment.
3. Friction Clutches: PTO shafts may incorporate friction clutch systems to enable smooth engagement and disengagement of power transfer. Friction clutches use a disc and pressure plate mechanism to control the transmission of power. Operators can gradually engage or disengage the power transfer by adjusting the pressure on the friction disc. This feature allows for precise control over torque transmission, accommodating variations in torque requirements while minimizing shock loads on the driveline components. Friction clutches are commonly used in applications where smooth power engagement is essential, such as in hydraulic pumps, generators, and industrial mixers.
4. Constant Velocity (CV) Joints: In cases where the driven machinery requires a significant range of movement or articulation, PTO shafts may incorporate Constant Velocity (CV) joints. CV joints allow the PTO shaft to accommodate misalignment and angular variations without affecting power transmission. These joints provide a smooth and constant power transfer even when the driven machinery is at an angle relative to the power source. CV joints are commonly used in applications such as articulated loaders, telescopic handlers, and self-propelled sprayers, where the machinery requires flexibility and a wide range of movement.
5. Telescopic Designs: Some PTO shafts feature telescopic designs that allow for length adjustment. These shafts consist of two or more concentric shafts that slide within each other, providing the ability to extend or retract the PTO shaft as needed. Telescopic designs accommodate variations in the distance between the power source and the driven machinery. By adjusting the length of the PTO shaft, operators can ensure proper power transmission without the risk of the shaft dragging on the ground or being too short to reach the equipment. Telescopic PTO shafts are commonly used in applications where the distance between the power source and the implement varies, such as in front-mounted implements, snow blowers, and self-loading wagons.
By incorporating these mechanisms and designs, PTO shafts can handle variations in speed and torque requirements effectively. They provide the necessary flexibility, safety, and control to ensure efficient power transmission between the power source and the driven machinery. PTO shafts play a critical role in adapting power to meet the specific needs of various equipment and applications.
editor by CX 2024-04-04
China high quality Customized CNC Hydraulic Pump Motor Extension DC Shaft/Pto Shaft
Product Description
OEM Service Outlet CNC Machining Hot Forging Brass Parts
Product Description
1. Precision CNC machining parts strictly follow customers’ drawing, packing, and quality requirements.
2. Tolerance: between+/-0.01mm;
3. The high-tech CMM inspector to ensure the quality;
4. Full-Experienced engineers and well professional trained workers;
5. Fast delivery time;
6. Professional advice for our customers;
Detailed Photos
Product Parameters
Our advantage of cnc machining:
Business Type | Beyond the Manufacturer and strong Milling Machining Parts organized ability in the industrial |
Benefits | 1. Deeper industrial experience at CNC machining parts service for more than 10-years,our customer’s requirement is our 1st priority. 2. 2D or 3D files is available; 3. We trust the quality priority and we insist the good quality should be based on the customers’ satisfied; 4. Without any MOQ requirement; 5.Faster delivery time; 6. Customized size and specification /OEM available 7. Near ZheJiang Port |
The material
Materials Accept |
Stainless Steel | SS201, SS303, SS304, SS316 etc. |
Steel | Q235, 20#, 45#, | |
Brass | C36000 ( C26800), C37700 ( HPb59), C38500( HPb58), C27200(CuZn37) , C28000(CuZn40) | |
Iron | 1213, 12L14,1215 etc. | |
Bronze | C51000, C52100, C54400, etc. | |
Aluminum | Al6061, Al6063,AL7075,AL5052 etc | |
Plastic | ABS,POM,PC(Poly-Carbonate),PC+GF,PA(nylon),PA+GF, PMMA(acrylic)PEEK,PEI etc) |
Packaging & Shipping
- We prefer DHL or TNT express or other air freight between 1kg-100kg.
- we prefer sea freight more than 100kg or more than 1CBM
- As per customized specifications.
Company Profile
About us
HangZhou CHINAMFG Technology Co.,Ltd is located in HangZhou City, ZheJiang Province, Which closed the ZheJiang .The Emitech Technology is mainly engaged in the CNC Machinery Industrial Service for 15 years. Our Parts are sold to Europe, America, Japan, South Korea and China in various kinds of industrial.At present, Our company has CNC Turning machines and CNC centers and equip with professional quality and testing instruments.We have full OEM Experience from worldwide, providing them with One-stop solutions for a broad range of applications.We look CHINAMFG to cooperating with you!
Our Advantages
1. Precision CNC machining parts strictly follow customer’s drawing,packing and quality requirement.
2. Tolerance: between+/-0.01mm;
3. The high-tech CMM inspector to ensure the quality;
4. Full-Experienced engineers and well professional trained workers;
5. Fast delivery time;
6. Professional advice for our customers;
After Sales Service
Iso9001 certified CHINAMFG cnc parts
We usually provide 12 Months repair service. If our duty, we will respond to send the new parts.
Our Service
Our Processing | CNC center, CNC milling, CNC turning, drilling, grinding, bending, stamping, tapping, |
Surface finish | Polishing, sandblasting, Zinc-plated, nickel-plated, chrome-plated, silver-plated, gold-plated, imitation gold-plated, |
Tolerance | 0.05mm~0.1mm |
QC System | 100% inspection before shipment |
Drawing format | CAD / PDF/ DWG/ IGS/ STEP |
Packaging | Plastic bag/Standard package / Carton or Pallet / As per customized specifications |
Payment Terms | 30 -50%T/T in advance, 70-50% balance before delivery; Pay Pal or Western Union is acceptable. |
Trade terms | EXW, FOB, CIF, As per the customer’s request |
Shipment Terms |
1)We prefer DHL or TNT express or other air freight between 1kg-100kg. 2) we prefer sea freight more than 100kg or more than 1CBM |
Note | The CNC machining parts are usually custom-made based on the customer’s drawings and samples. So we need the Down Payment |
After-sales Service: | Repaire |
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Warranty: | Half a Year |
Condition: | New |
Certification: | CE, RoHS, GS, ISO9001 |
Standard: | DIN, ASTM, GOST, GB, JIS, ANSI |
Customized: | Customized |
Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Can PTO shafts be adapted for use in both agricultural and industrial settings?
Yes, PTO (Power Take-Off) shafts can be adapted for use in both agricultural and industrial settings. While PTO shafts are commonly associated with agricultural machinery, they are versatile components that can be utilized in various applications beyond the agricultural sector. With appropriate modifications and considerations, PTO shafts can effectively transfer power in industrial settings as well. Here’s a detailed explanation of how PTO shafts can be adapted for both agricultural and industrial use:
1. Standard PTO Shaft Design: PTO shafts have a standardized design that allows for compatibility and interchangeability across different equipment and machinery. This standardization enables PTO shafts to be used in various applications, including both agricultural and industrial settings. The basic components of a PTO shaft, such as the universal joints, splined shafts, and protective guards, remain consistent, regardless of the specific application. This consistency allows for easy adaptation and integration into different machinery and equipment.
2. Shaft Length and Sizing: PTO shafts can be customized in terms of length and sizing to suit specific requirements in both agricultural and industrial settings. The length of the shaft can be adjusted to accommodate different distances between the power source and the driven machinery. This flexibility allows for optimal power transmission and ensures compatibility with various equipment setups. Similarly, the sizing of the PTO shaft, including the diameter and splined shaft specifications, can be tailored to meet the torque and power requirements of different applications, whether in agriculture or industry.
3. Power Requirements: PTO shafts are designed to transfer power from a power source to driven machinery. In agricultural settings, the power source is typically a tractor or other agricultural vehicles, while in industrial settings, it can be an engine, motor, or power unit specific to the industry. PTO shafts can be adapted to handle different power requirements by considering factors such as torque capacity, rotational speed, and the specific demands of the machinery or equipment being driven. By selecting the appropriate PTO shaft based on the power requirements, the shaft can effectively transfer power in both agricultural and industrial applications.
4. Safety Considerations: Safety is a critical aspect of PTO shaft design and usage, regardless of the application. PTO shafts incorporate safety features such as protective guards and shields to prevent accidental contact with rotating components. These safety measures are essential in agricultural and industrial settings to minimize the risk of entanglement, injury, or damage. Adapting PTO shafts for industrial use may require additional safety considerations based on the specific hazards present in industrial environments. However, the core safety principles and features of PTO shafts can be applied and adapted to ensure safe operation in both settings.
5. Specialized Attachments: PTO shafts can be equipped with specialized attachments or adapters to accommodate different driven machinery or equipment. In agricultural settings, PTO shafts commonly connect to implements such as mowers, balers, or sprayers. In industrial settings, PTO shafts may be adapted to connect to various industrial machinery, including pumps, generators, compressors, or conveyors. These specialized attachments ensure compatibility and efficient power transfer between the PTO shaft and the driven equipment, allowing for seamless integration in both agricultural and industrial applications.
6. Environmental Considerations: PTO shafts can be adapted to address specific environmental conditions in both agricultural and industrial settings. For example, in agricultural applications, PTO shafts may need to withstand exposure to dirt, dust, moisture, and varying weather conditions. Industrial settings may have their unique environmental challenges, such as exposure to chemicals, high temperatures, or abrasive materials. By selecting PTO shaft materials, protective coatings, and seals suitable for the specific environment, the shafts can be adapted to ensure reliable and durable performance in various settings.
7. Compliance with Standards: PTO shafts, whether used in agricultural or industrial settings, need to comply with relevant safety standards and regulations. Manufacturers adhere to guidelines and requirements set by organizations such as the American Society of Agricultural and Biological Engineers (ASABE) or other regional safety authorities. Compliance ensures that PTO shafts meet safety criteria and performance standards applicable to both agricultural and industrial environments. Users can rely on standardized PTO shafts that have undergone testing and certification, offering assurance regarding their reliability and safety.
By considering the factors mentioned above, PTO shafts can be adapted to effectively transfer power in both agricultural and industrial settings. The versatile nature of PTO shafts, coupled with customization options, safety considerations, specialized attachments, and compliance with standards, allows for their successful integration into a wide range of machinery and equipment across various industries.
What safety precautions should be followed when working with PTO shafts?
Working with Power Take-Off (PTO) shafts requires strict adherence to safety precautions to prevent accidents and ensure the well-being of individuals operating or working in the vicinity of the equipment. PTO shafts involve rotating machinery and can pose significant hazards if not handled properly. Here are several important safety precautions that should be followed when working with PTO shafts:
1. Familiarize Yourself with the Equipment: Prior to operating or working near a PTO shaft, it is crucial to thoroughly understand the equipment’s operation, including the specific PTO shaft configuration, safety features, and any associated machinery. Read and follow the manufacturer’s instructions and safety guidelines pertaining to the PTO shaft and associated equipment. Training and familiarity with the equipment are essential to ensure safe practices.
2. Wear Appropriate Personal Protective Equipment (PPE): When working with PTO shafts, individuals should wear appropriate personal protective equipment to minimize the risk of injury. This may include safety glasses, hearing protection, gloves, and sturdy footwear. PPE protects against potential hazards such as flying debris, noise, and accidental contact with rotating components.
3. Guarding and Shielding: Ensure that the PTO shaft and associated machinery are equipped with appropriate guarding and shielding. Guarding helps prevent accidental contact with rotating parts, reducing the risk of entanglement or injury. PTO shafts should have guard shields covering the rotating shaft and any exposed universal joints. Machinery driven by the PTO shaft should also have adequate guarding in place to protect against contact with moving parts.
4. Securely Fasten and Align PTO Shaft Components: Before operating or connecting the PTO shaft, ensure that all components are securely fastened and aligned. Loose or misaligned components can lead to shaft dislodgement, imbalance, and potential failure. Follow the manufacturer’s guidelines for proper installation and tightening of couplings, yokes, and other connecting points. Proper alignment is crucial to prevent excessive stress, vibrations, and premature wear on the PTO shaft and associated equipment.
5. Avoid Loose Clothing and Jewelry: Loose clothing, jewelry, or other items that can become entangled in the PTO shaft or associated machinery should be avoided. Secure long hair, tuck in loose clothing, and remove or properly secure any dangling accessories. Loose items can get caught in rotating parts, leading to serious injury or entanglement hazards.
6. Do Not Modify or Remove Safety Features: PTO shafts are equipped with safety features such as guard shields, safety covers, and torque limiters for a reason. These features are designed to protect against potential hazards and should not be modified, bypassed, or removed. Altering or disabling safety features can significantly increase the risk of accidents and injury. If any safety features are damaged or not functioning correctly, they should be repaired or replaced promptly.
7. Shut Down Power Source Before Maintenance: Before performing any maintenance, repairs, or adjustments on the PTO shaft or associated machinery, ensure that the power source is completely shut down and disconnected. This includes turning off the engine, disconnecting power supply, and engaging any safety locks or mechanisms. Lockout/tagout procedures should be followed to prevent accidental energization or startup during maintenance activities.
8. Regular Maintenance and Inspection: Regular maintenance and inspection of the PTO shaft and associated equipment are vital for safe operation. Follow the manufacturer’s recommended maintenance schedule and perform routine inspections to identify any signs of wear, damage, or misalignment. Lubricate universal joints as per the manufacturer’s guidelines to ensure smooth operation. Promptly address any maintenance or repair needs to prevent potential hazards.
9. Training and Communication: Ensure that individuals operating or working near PTO shafts receive proper training on safe work practices, hazard identification, and emergency procedures. Promote clear communication regarding the presence and operation of PTO shafts to prevent accidental contact or interference. Establish effective communication methods, such as signals or radios, when working in teams or near noisy equipment.
10. Be Aware of Surroundings: Maintain situational awareness when working with PTO shafts. Be mindful of the location of bystanders, obstacles, and potential hazards. Ensure a clear and safe work area around the PTO shaft. Avoid distractions and focus on the task at hand to prevent accidents caused by inattention.
By following these safety precautions, individuals can minimize the risk of accidents and injuries when working with PTO shafts. Safety should always be the top priority to ensure a safe and productive work environment.
Which industries commonly use PTO shafts for power transmission?
PTO shafts (Power Take-Off shafts) are widely used in various industries where power transmission is required to drive machinery and equipment. Their versatility, efficiency, and compatibility with different types of machinery make them valuable components in several sectors. Here’s a detailed explanation of the industries that commonly use PTO shafts for power transmission:
1. Agriculture: The agricultural industry extensively relies on PTO shafts for power transmission. Tractors equipped with PTOs are commonly used to drive a wide range of agricultural implements and machinery. PTO-driven equipment includes mowers, balers, tillers, seeders, sprayers, grain augers, harvesters, and many more. PTO shafts allow for the efficient transfer of power from the tractor’s engine to these implements, enabling various agricultural operations such as cutting, baling, tilling, planting, spraying, and harvesting. The agricultural sector heavily depends on PTO shafts to enhance productivity and streamline farming processes.
2. Construction and Earthmoving: In the construction and earthmoving industry, PTO shafts find applications in machinery used for excavation, grading, and material handling. PTO-driven equipment such as backhoes, loaders, excavators, trenchers, and stump grinders utilize PTO shafts to transfer power from the prime movers, typically hydraulic systems, to drive the necessary attachments. These attachments require the high torque and power provided by PTO shafts to perform tasks like digging, loading, trenching, and grinding. PTO shafts allow for versatile and efficient power transmission in construction and earthmoving operations.
3. Forestry: The forestry industry utilizes PTO shafts for power transmission in various logging and timber processing equipment. PTO-driven machinery such as wood chippers, sawmills, log splitters, and debarkers rely on PTO shafts to transfer power from tractors or dedicated power units to perform tasks like chipping, sawing, splitting, and debarking wood. PTO shafts provide the necessary power and torque to drive the cutting and processing mechanisms, enabling efficient and productive forestry operations.
4. Landscaping and Groundskeeping: PTO shafts play a crucial role in the landscaping and groundskeeping industry. Equipment like lawn mowers, rotary cutters, flail mowers, and aerators utilize PTO shafts to transfer power from tractors or dedicated power units to drive the cutting or grooming mechanisms. PTO shafts enable efficient power transmission, allowing operators to maintain lawns, parks, golf courses, and other outdoor spaces with precision and productivity.
5. Mining and Quarrying: PTO shafts have applications in the mining and quarrying industry, particularly in equipment used for material extraction, crushing, and screening. PTO-driven machinery such as crushers, screeners, and conveyors rely on PTO shafts to transfer power from engines or motors to drive the crushing and screening mechanisms, as well as the material handling systems. PTO shafts provide the necessary power and torque to process and transport bulk materials effectively in mining and quarrying operations.
6. Industrial Manufacturing: PTO shafts are utilized in various industrial manufacturing processes that require power transmission to drive specific machinery and equipment. Industries such as food processing, textile manufacturing, paper production, and chemical processing may use PTO-driven machinery for tasks like mixing, blending, cutting, extruding, and conveying. PTO shafts enable efficient power transfer to these machines, ensuring smooth and reliable operation in industrial manufacturing settings.
7. Utilities and Infrastructure Maintenance: PTO shafts find applications in utilities and infrastructure maintenance operations. Equipment like street sweepers, sewer cleaners, road maintenance machines, and drain augers utilize PTO shafts to transfer power from trucks or dedicated power units to perform tasks like sweeping, cleaning, and maintenance of roads, sewers, and other public infrastructure. PTO shafts enable efficient power transmission, ensuring effective and reliable operation of these utility and maintenance machines.
8. Others: PTO shafts are also used in several other industries and sectors where power transmission is required. This includes applications in the transportation industry for powering refrigeration units, fuel pumps, and hydraulic systems in trucks and trailers. PTO shafts also find applications in the marine industry for powering winches, pumps, and other equipment on boats and ships.
In summary, PTO shafts are commonly used in a wide range of industries for power transmission. These industries include agriculture, construction and earthmoving, forestry, landscaping and groundskeeping, mining and quarrying, industrial manufacturing, utilities and infrastructure maintenance, transportation, and marine sectors. PTO shafts play a critical rolein enhancing productivity, enabling efficient operation of machinery, and facilitating various tasks in these industries.
editor by CX 2023-09-18
China Custom Customized Axle CNC Hydraulic Pump Motor DC Shaft/Pto Shaft
Product Description
Our advantage:
*Specialization in CNC formulations of high precision and quality
*Independent quality control department
*Control plan and process flow sheet for each batch
*Quality control in all whole production
*Meeting demands even for very small quantities or single units
*Short delivery times
*Online orders and production progress monitoring
*Excellent price-quality ratio
*Absolute confidentiality
*Various materials (stainless steel, iron, brass, aluminum, titanium, special steels, industrial plastics)
*Manufacturing of complex components of 1 – 1000mm.
Production machine:
Inspection equipment :
Certificate:
Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT01-IT5 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
Customization: |
Available
| Customized Request |
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What maintenance practices are essential for prolonging the lifespan of PTO shafts?
Maintaining proper care and performing regular maintenance on Power Take-Off (PTO) shafts is crucial for prolonging their lifespan and ensuring optimal performance. By following essential maintenance practices, you can prevent premature wear, identify potential issues early on, and maximize the longevity of your PTO shafts. Here are some key maintenance practices to consider:
1. Regular Inspection: Perform routine visual inspections of the PTO shaft to check for any signs of damage, wear, or misalignment. Look for cracks, dents, bent sections, or loose components. Inspect the universal joints, coupling mechanisms, protective guards, and other associated parts. Pay attention to any unusual noises, vibrations, or changes in performance, as these can indicate underlying issues that require attention.
2. Lubrication: Proper lubrication is essential for the smooth operation and longevity of PTO shafts. Follow the manufacturer’s recommendations regarding lubrication intervals and use the recommended lubricant type. Apply lubrication to the universal joints, CV joints (if applicable), and other moving parts as specified. Regularly check for adequate lubricant levels and replenish if necessary. Ensure that the lubricant used is compatible with the shaft material and does not attract dirt or debris that could cause abrasion or damage.
3. Cleaning: Keep the PTO shaft clean and free from dirt, debris, and other contaminants. Regularly remove any accumulated dirt, grease, or residue using a brush or compressed air. Be particularly diligent in cleaning the universal joints and areas where the shaft connects to other components. Cleaning prevents the buildup of abrasive particles that can accelerate wear and compromise the shaft’s performance.
4. Guard Inspection and Maintenance: Check the protective guards and shields regularly to ensure they are securely in place and free from damage. Guards play a critical role in preventing accidental contact with the rotating shaft and minimizing the risk of injury. Repair or replace any damaged or missing guards promptly. Ensure that the guards are correctly aligned and provide sufficient coverage for all moving parts of the PTO shaft.
5. Torque and Fastener Checks: Periodically inspect and check the torque of fasteners, such as bolts and nuts, that secure the PTO shaft and associated components. Over time, vibration and normal operation can loosen these fasteners, compromising the integrity of the shaft. Use the appropriate torque specifications provided by the manufacturer to ensure proper tightening. Regularly verify the tightness of fasteners and retighten as necessary.
6. Shear Bolt or Slip Clutch Maintenance: If your PTO shaft incorporates shear bolt or slip clutch mechanisms, ensure they are functioning correctly. Inspect the shear bolts for signs of wear or damage, and replace them when necessary. Check the slip clutch for proper adjustment and smooth operation. Follow the manufacturer’s recommendations regarding maintenance and adjustment of these safety mechanisms to ensure their effectiveness in protecting the driveline components.
7. Proper Storage: When the PTO shaft is not in use, store it in a clean and dry environment. Protect the shaft from exposure to moisture, extreme temperatures, and corrosive substances. If possible, store the shaft in a vertical position to prevent bending or distortion. Consider using protective covers or cases to shield the shaft from dust, dirt, and other potential sources of damage.
8. Operator Training: Provide proper training to operators on the correct operation, maintenance, and safety procedures related to the PTO shafts. Educate them about the importance of regular inspections, lubrication, and adherence to recommended maintenance practices. Encourage operators to report any abnormalities or concerns promptly to prevent further damage and ensure timely repairs or adjustments.
9. Manufacturer and Expert Guidance: Consult the manufacturer’s guidelines and recommendations regarding maintenance practices specific to your PTO shaft model. Additionally, seek advice from experts or authorized service technicians who are knowledgeable about PTO shaft maintenance. They can provide valuable insights and assistance in implementing the best maintenance practices for your specific PTO shafts.
By following these maintenance practices, you can extend the lifespan of your PTO shafts, optimize their performance, and reduce the likelihood of unexpected failures or costly repairs. Regular inspections, lubrication, cleaning, guard maintenance, torque checks, and proper storage are all essential in ensuring the longevity and reliability of your PTO shafts.
How do PTO shafts contribute to the efficiency of agricultural operations?
Power Take-Off (PTO) shafts play a crucial role in improving the efficiency of agricultural operations by providing a versatile and reliable power source for various farming equipment. PTO shafts allow agricultural machinery to access power from tractors or other prime movers, enabling the efficient transfer of energy to perform a wide range of tasks. Here’s a detailed explanation of how PTO shafts contribute to the efficiency of agricultural operations:
1. Versatility: PTO shafts offer versatility by allowing the connection of different types of implements and machinery to tractors or other power sources. This versatility enables farmers to use a single power unit, such as a tractor, to operate multiple agricultural implements, including mowers, balers, tillers, seeders, sprayers, and more. The ability to quickly switch between various implements using a PTO shaft minimizes downtime and maximizes efficiency in agricultural operations.
2. Power Transfer: PTO shafts efficiently transfer power from the tractor’s engine to the agricultural implements. The rotating power generated by the engine is transmitted through the PTO shaft to drive the machinery connected to it. This direct power transfer eliminates the need for separate engines or motors on each implement, reducing equipment costs and maintenance requirements. PTO shafts ensure a reliable power supply, allowing agricultural operations to be carried out efficiently and effectively.
3. Increased Productivity: By utilizing PTO shafts, agricultural operations can be performed more quickly and efficiently than manual or alternative power methods. PTO-driven machinery typically operates at higher speeds and with greater power compared to human-operated or manual tools. This increased productivity allows farmers to complete tasks such as tilling, seeding, harvesting, and material handling more efficiently, reducing labor requirements and increasing overall farm productivity.
4. Time Savings: PTO shafts contribute to time savings in agricultural operations. The ability to connect and disconnect implements quickly using standardized PTO shafts allows farmers to switch between tasks rapidly. This saves time during equipment setup, as well as when transitioning between different operations in the field. Time efficiency is particularly valuable during critical farming periods, such as planting or harvesting, where timely execution is essential for optimal crop yield and quality.
5. Reduced Manual Labor: PTO shafts minimize the need for manual labor in strenuous or repetitive tasks. By harnessing the power of tractors or other prime movers, farmers can mechanize various operations that would otherwise require significant physical effort. Agricultural implements driven by PTO shafts can perform tasks such as plowing, mowing, and baling with minimal human intervention, reducing labor costs and improving overall efficiency.
6. Precision and Consistency: PTO shafts contribute to precision and consistency in agricultural operations. The consistent power supply from the PTO ensures uniform operation and performance of the connected machinery. This helps in achieving consistent seed placement, even spreading of fertilizers or chemicals, and precise cutting or harvesting of crops. Precision and consistency lead to improved crop quality, enhanced yield, and reduced waste, ultimately contributing to the overall efficiency of agricultural operations.
7. Adaptability to Various Terrain: PTO-driven machinery is highly adaptable to various types of terrain encountered in agricultural operations. Tractors equipped with PTO shafts can traverse uneven or challenging terrain, allowing implements to operate effectively on slopes, rough fields, or hilly landscapes. This adaptability ensures that farmers can efficiently manage their land, regardless of topographical challenges, enhancing operational efficiency and productivity.
8. Integration with Automation and Technology: PTO shafts can be integrated with automation and technology advancements in modern agricultural practices. Automation systems, such as precision guidance and control, can be synchronized with PTO-driven machinery to optimize operations and minimize waste. Additionally, advancements in data collection and analysis allow farmers to monitor and optimize machine performance, fuel efficiency, and productivity, further enhancing the efficiency of agricultural operations.
By providing versatility, efficient power transfer, increased productivity, time savings, reduced manual labor, precision, adaptability to terrain, and integration with automation and technology, PTO shafts significantly contribute to enhancing the efficiency of agricultural operations. They enable farmers to perform a wide range of tasks with ease, ultimately improving productivity, reducing costs, and supporting sustainable farming practices.
Can you explain the different types of PTO shafts and their applications?
PTO shafts (Power Take-Off shafts) come in various types, each designed for specific applications and requirements. The different types of PTO shafts offer versatility and compatibility with a wide range of machinery and implements. Here’s an explanation of the most common types of PTO shafts and their applications:
1. Standard PTO Shaft: The standard PTO shaft, also known as a splined shaft, is the most common type used in agricultural and industrial machinery. It consists of a solid steel shaft with splines or grooves along its length. The standard PTO shaft typically has six splines, although variations with four or eight splines can be found. This type of PTO shaft is widely used in tractors and various implements, including mowers, balers, tillers, and rotary cutters. The splines provide a secure connection between the power source and the driven machinery, ensuring efficient power transfer.
2. Shear Bolt PTO Shaft: Shear bolt PTO shafts are designed with a safety feature that allows the shaft to separate in case of overload or sudden shock to protect the driveline components. These PTO shafts incorporate a shear bolt mechanism that connects the tractor’s power take-off to the driven machinery. In the event of excessive load or sudden resistance, the shear bolt is designed to break, disconnecting the PTO shaft and preventing damage to the driveline. Shear bolt PTO shafts are commonly used in equipment that may encounter sudden obstructions or high-stress situations, such as wood chippers, stump grinders, and heavy-duty rotary cutters.
3. Friction Clutch PTO Shaft: Friction clutch PTO shafts feature a clutch mechanism that allows for smooth engagement and disengagement of the power transfer. These PTO shafts typically incorporate a friction disc and a pressure plate, similar to a traditional vehicle clutch system. The friction clutch allows operators to gradually engage or disengage the power transfer, reducing shock loads and minimizing wear on the driveline components. Friction clutch PTO shafts are commonly used in applications where precise control of power engagement is required, such as in hydraulic pumps, generators, and industrial mixers.
4. Constant Velocity (CV) PTO Shaft: Constant Velocity (CV) PTO shafts, also known as homokinetic shafts, are designed to accommodate high angles of misalignment without affecting power transmission. They use a universal joint mechanism that allows for smooth power transfer even when the driven machinery is at an angle relative to the power source. CV PTO shafts are frequently used in applications where the machinery requires a significant range of movement or articulation, such as in articulated loaders, telescopic handlers, and self-propelled sprayers.
5. Telescopic PTO Shaft: Telescopic PTO shafts are adjustable in length, allowing for flexibility in equipment configuration and varying distances between the power source and the driven machinery. They consist of two or more concentric shafts that slide within each other, providing the ability to extend or retract the PTO shaft as needed. Telescopic PTO shafts are commonly used in applications where the distance between the tractor’s power take-off and the implement varies, such as in front-mounted implements, snow blowers, and self-loading wagons. The telescopic design enables easy adaptation to different equipment setups and minimizes the risk of the PTO shaft dragging on the ground.
6. Gearbox PTO Shaft: Gearbox PTO shafts are designed to adapt power transmission between different rotational speeds or directions. They incorporate a gearbox mechanism that allows for speed reduction or increase, as well as the ability to change rotational direction. Gearbox PTO shafts are commonly used in applications where the driven machinery requires a different speed or rotational direction than the tractor’s power take-off. Examples include grain augers, feed mixers, and industrial equipment that requires specific speed ratios or reversing capabilities.
It’s important to note that the availability and specific applications of PTO shaft types may vary based on regional and industry-specific factors. Additionally, certain machinery or implements may require specialized or custom PTO shafts to meet specific requirements.
In summary, the different types of PTO shafts, such as standard, shear bolt, friction clutch, constant velocity (CV), telescopic, and gearbox shafts, offer versatility and compatibility with various machinery and implements. Each type of PTO shaft is designed to address specific needs, such as power transfer efficiency, safety, smooth engagement, misalignment tolerance, adaptability, and speed/direction adjustment. Understanding the different types of PTO shafts and their applications is crucial for selecting the appropriate shaft forthe intended machinery and ensuring optimal performance and reliability.
editor by CX 2023-09-13
China best Output Shaft for Electric City Bus 25s00 Made in China Professional Pto Shaft Pto Shaft Wholesale Pto Shafts Motor Shaft “Drive Shaft” “Massey Ferguson”
Product Description
Product Description
Business type | Factory/manufacturer |
Service |
CNC machining |
Turning and milling | |
CNC turning | |
OEM parts | |
Material |
(1) Aluminum:AL 6061-T6,6063,7075-T |
(2)Stainless steel:303,304,316L,17-4(SUS630) | |
(3)Steel:4140,Q235,Q345B,20#,45# | |
(4)Titanium:TA1,TA2/GR2,TA4/GR5,TC4,TC18 | |
(5)Brass:C36000(HPb62),C37700(HPb59),C26800(H68) | |
(6)Copper, bronze, magnesium alloy, Delan, POM, acrylic, PC, etc. | |
Service | OEM/ODM avaliable |
Finish |
Sandblasting, anodizing, Blackenning, zinc/Nickl plating, Poland |
Powder coating, passivation PVD plating titanium, electrogalvanization | |
Chrome plating, electrophoresis, QPQ | |
Electrochemical polishing, chrome plating, knurling, laser etching Logo | |
Major equipment | CNC machining center (milling machine), CNC lathe, grinding machine |
Cylindrical grinding machine, drilling machine, laser cutting machine | |
Graphic format | STEP, STP, GIS, CAD, PDF, DWG, DXF and other samples |
Tolerance | +/-0.003mm |
Surface roughness | Ra0.1~3.2 |
Inspection | Complete testing laboratory with micrometer, optical comparator, caliper vernier, CMM |
Depth caliper vernier, universal protractor, clock gauge, internal Celsius gauge |
Detailed Photos
Product Parameters
MATERIAL AVAILABLE | |||||
Aluminum | Stainless Steel | Brass | Copper | Plastic | Iron |
AL2571 | SS201 | C22000 | C15710 | POM | Q235 |
ALA380 | SS301 | C24000 | C11000 | PEEK | Q345B |
AL5052 | SS303 | C26000 | C12000 | PVC | 1214 / 1215 |
AL6061 | SS304 | C28000 | C12200 | ABS | 45# |
AL6063 | SS316 | C35600 | etc. | Nylon | 20# |
AL6082 | SS416 | C36000 | PP | 4140 / 4130 | |
AL7075 | etc. | C37000 | Delrin | 12L14 | |
etc. | etc. | etc. | etc. | ||
SURFACE TREATMENT | |||||
Aluminum Parts | Stainless Steel Parts | Steel Parts | Brass Parts | ||
Clear Anodized | Polishing | Zinc Plating | Nickel Plating | ||
Color Anodized | Passivating | Oxide black | chrome plating | ||
Sandblast Anodized | Sandblasting | Nickel Plating | Electrophoresis black | ||
Chemical Film | Laser engraving | Powder Coated | Powder coated | ||
Brushing | Electrophoresis black | Heat treatment | Gold plating | ||
Polishing | Oxide black | Chrome Plating | etc. | ||
Chroming | etc | etc | |||
etc | |||||
TOLERANCE | |||||
The smallest tolerance can reach +/-0.001mm or as per drawing request. | |||||
DRAWING FORMAT | |||||
PFD | Step | Igs | CAD | Solid | etc |
Packaging & Shipping
Company Profile
HangZhou Shinemotor Co.,Ltd located in HangZhou City, ZheJiang Province of China.
Mainly specializes in developing, manufacturing and selling all kinds of customized metal and plastic parts.
Our factory pass SGS, ISO9001/ ISO9001/ ISO14001 verification, parts can be widely used in the fields of automobile,
medical instruments, electronic communications, industrial and consumer applications and so on.
We have introduced a series of advanced and high performance production equipment imported from Japan and ZheJiang :
High precision cnc lathes, 5/6 axis cnc machining centers, plane grinding & centerless grinding machines,
stamping machines, wire cut machines, EDM and many other high-precision CNC equipment.
Our inspection equipment includes: projector, 2D, 2.5D, CMM, hardness testing machine, tool microscope, etc.
We dedicated to developing and producing kinds of brass, aluminum, steel, stainless steel
And plastic machining parts, stamping parts, and also mould design and manufacturing.
We firmly hold the concept of ” customer is the first, honesty is the basic, accrete win-win “.
Dedicated to providing you with high-quality products and excellent service!
We sincerely look CZPT to creating a better future by mutually beneficial cooperation with you.
FAQ
1. Are you a factory or a trading company?
A: We are a factory which has been specialized in cnc machining & automatic manufacturing for more than 10 years.
2. Where is your factory and how can I visit it?
A: Our factory is located in HangZhou city and you can get more detailed information by browsing our website.
3. How long can I get some samples for checking and what about the price?
A: Normally samples will be done within 1-2 days (automatic machining parts) or 3-5 day (cnc machining parts).
The sample cost depends on all information (size, material, finish, etc.).
We will return the sample cost if your order quantity is good.
4. How is the warranty of the products quality control?
A: We hold the tightend quality controlling from very begining to the end and aim at 100% error free.
5.How to get an accurate quotation?
♦ Drawings, photos, detailed sizes or samples of products.
♦ Material of products.
♦ Ordinary purchasing quantity.
♦ Quotation within 1~6 hours
Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT6-IT9 |
Axis Shape: | Soft Wire Shaft |
Shaft Shape: | Real Axis |
Samples: |
US$ 100/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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How do PTO shafts ensure efficient power transfer while maintaining safety?
PTO (Power Take-Off) shafts play a crucial role in ensuring efficient power transfer from a power source to driven machinery or equipment, while also maintaining safety. These shafts are designed with various features and mechanisms to optimize power transmission efficiency and mitigate potential hazards. Here’s a detailed explanation of how PTO shafts achieve efficient power transfer while prioritizing safety:
1. Mechanical Power Transmission: PTO shafts serve as mechanical linkages between the power source, typically a tractor or engine, and the driven machinery. They transmit rotational power from the power source to the equipment, enabling efficient transfer of energy. The mechanical design of PTO shafts, including their diameter, length, and material composition, is optimized to minimize power losses during transmission, ensuring that a significant portion of the power generated by the source is effectively delivered to the machinery.
2. Universal Joints and Flexible Couplings: PTO shafts are equipped with universal joints and flexible couplings that allow for angular misalignment and flexibility in movement. Universal joints accommodate variations in the alignment between the power source and the driven machinery, enabling smooth power transfer even when the two components are not perfectly aligned. Flexible couplings help to compensate for slight misalignments, reduce vibration, and prevent excessive stress on the shaft and connected components, thereby enhancing efficiency and reducing the risk of mechanical failure or damage.
3. Constant Velocity (CV) Joints: CV joints are often used in PTO shafts to maintain constant speed and torque transfer, particularly in applications where the driven machinery requires flexibility or operates at different angles. CV joints allow for smooth power transmission without significant fluctuations, even when the driven machinery is at an angle relative to the power source. By minimizing speed variations and power loss due to changing angles, CV joints contribute to efficient power transfer while ensuring consistent performance and reducing the likelihood of mechanical stress or premature wear.
4. Safety Guards and Shields: Safety is a paramount consideration in the design of PTO shafts. Protective guards and shields are installed to cover the rotating shaft and other moving parts. These guards act as physical barriers to prevent accidental contact with the rotating components, significantly reducing the risk of entanglement, injury, or damage. Safety guards are typically made of durable materials such as metal or plastic and are designed to allow the necessary movement for power transmission while providing adequate protection. Regular inspection and maintenance of these guards are crucial to ensure their effectiveness in maintaining safety.
5. Shear Bolt or Slip Clutch Mechanisms: PTO shafts often incorporate shear bolt or slip clutch mechanisms as safety features to protect the driveline components and prevent damage in case of excessive torque or sudden resistance. Shear bolts are designed to shear or break when the torque exceeds a predetermined threshold, disconnecting the PTO shaft from the power source. This helps prevent damage to the shaft, driven machinery, and power source. Slip clutches work similarly by allowing the PTO shaft to slip when excessive resistance is encountered, protecting the components from overload. These mechanisms act as safety measures to maintain the integrity of the PTO shaft and associated equipment while minimizing the risk of mechanical failures or accidents.
6. Compliance with Safety Standards: PTO shafts are designed and manufactured to comply with relevant safety standards and regulations. Manufacturers follow guidelines and requirements set by organizations such as the American Society of Agricultural and Biological Engineers (ASABE) or other regional safety authorities. Compliance with these standards ensures that PTO shafts meet specific safety criteria, including torque capacity, guard design, and other safety considerations. Users can rely on standardized PTO shafts that have undergone testing and certification, providing an additional layer of assurance regarding their safety and performance.
7. Operator Education and Training: To ensure safe and efficient operation, it is essential for operators to receive proper education and training on PTO shafts. Operators should be familiar with the specific safety features, maintenance requirements, and safe operating procedures for the PTO shafts used in their applications. This includes understanding the importance of using appropriate personal protective equipment, regularly inspecting the equipment for wear or damage, and following recommended maintenance schedules. Operator awareness and adherence to safety protocols significantly contribute to maintaining a safe working environment and maximizing the efficiency of power transfer.
In summary, PTO shafts ensure efficient power transfer while maintaining safety through their mechanical design, incorporation of universal joints and CV joints, installation of safety guards and shields, implementation of shear bolt or slip clutch mechanisms, compliance with safety standards, and operator education. By combining these features and practices, PTO shafts provide reliable and secure power transmission, minimizing power losses and potential risks associated with their operation.
Can PTO shafts be customized for specific machinery and power requirements?
Yes, PTO (Power Take-Off) shafts can be customized to meet the specific machinery and power requirements of different applications. Manufacturers offer customization options to ensure that PTO shafts are precisely tailored to the power source, driven machinery, and the intended application. Here’s a detailed explanation of how PTO shafts can be customized:
1. Shaft Length: PTO shafts can be customized in terms of length to accommodate different equipment configurations. The length of the PTO shaft is critical to ensure proper alignment and connection between the power source and driven machinery. Manufacturers can provide PTO shafts with adjustable or fixed-length options, allowing for flexibility in meeting specific length requirements. Customizing the shaft length ensures that the PTO shaft fits the equipment properly, optimizing power transfer efficiency and reducing the risk of misalignment or excessive stress.
2. Spline Sizes: PTO shafts are available with different spline sizes to match the input and output shafts of various equipment. Spline size customization allows the PTO shaft to seamlessly connect to the power source and driven machinery. Manufacturers can offer different spline configurations, such as 1-3/8 inch, 1-3/4 inch, or metric sizes, to accommodate specific machinery requirements. Customizing the spline size ensures a proper fit and secure connection, enabling efficient power transfer without the need for additional adapters or modifications.
3. Yoke Designs: PTO shafts can be customized with different yoke designs to match the connection points on the power source and driven machinery. The yoke is the component that attaches to the shaft and connects to the equipment. Manufacturers can provide various yoke designs, such as round, triangular, or splined yokes, to ensure compatibility with specific machinery. Customizing the yoke design allows for a secure and reliable connection, aligning the PTO shaft with the equipment’s input/output shafts and optimizing power transmission efficiency.
4. Torque Ratings: PTO shafts can be customized to handle specific torque requirements based on the power demands of the application. Torque is the rotational force that the PTO shaft needs to transmit from the power source to the driven machinery. Manufacturers can design PTO shafts with different torque ratings by using appropriate materials, dimensions, and reinforcement techniques. Customizing the torque rating ensures that the PTO shaft can safely and reliably handle the required power levels without premature wear or failure.
5. Coupling Mechanisms: PTO shafts can be customized with different coupling mechanisms to match the connection requirements of specific equipment. Coupling mechanisms are the means by which the PTO shaft connects and disconnects from the power source and driven machinery. Manufacturers can provide various coupling options, such as quick-release couplings, shear pin couplings, or mechanical lock couplings, to accommodate different machinery designs and operational needs. Customizing the coupling mechanism ensures ease of use, secure attachment, and quick disengagement when necessary.
6. Protective Features: PTO shafts can be customized with additional protective features to enhance safety and durability. These features may include guard shields, safety covers, or slip clutches. Guard shields and safety covers provide physical protection by enclosing the rotating shaft and preventing accidental contact, reducing the risk of injuries. Slip clutches offer overload protection by allowing the PTO shaft to slip or disengage when excessive torque or resistance is encountered, preventing damage to the shaft and associated equipment. Customizing the protective features ensures compliance with safety regulations and addresses specific safety requirements of the machinery or application.
7. Material Selection: PTO shafts can be customized with different materials based on the application’s demands. Manufacturers can offer a range of material options, such as steel, aluminum, or composite materials, with varying strength, weight, and corrosion resistance properties. Customizing the material selection allows for optimizing the PTO shaft’s performance, considering factors like operating conditions, environmental exposure, and weight restrictions.
By providing customization options such as shaft length, spline sizes, yoke designs, torque ratings, coupling mechanisms, protective features, and material selection, manufacturers can ensure that PTO shafts are specifically tailored to meet the machinery and power requirements of different applications. Customized PTO shafts facilitate seamless integration, efficient power transfer, and reliable operation, enhancing the overall performance and productivity of the equipment.
What benefits do PTO shafts offer for various types of machinery?
PTO shafts (Power Take-Off shafts) offer several benefits for various types of machinery in agricultural and industrial applications. They provide a flexible and efficient means of power transmission, enabling machinery to perform specific tasks and functions. Here’s a detailed explanation of the benefits that PTO shafts offer for different types of machinery:
Versatility: PTO shafts contribute to the versatility of machinery by allowing them to be powered by a common power source, such as a tractor or an engine. This means that a single power source can be used to drive multiple implements or machines by simply connecting and disconnecting the PTO shaft. For example, in agriculture, a tractor equipped with a PTO shaft can power various implements such as mowers, balers, tillers, sprayers, and grain augers. Similarly, in industrial applications, PTO shafts enable the use of a single engine or motor to power different machines or equipment, such as generators, pumps, compressors, and industrial mixers.
Efficiency: PTO shafts offer an efficient method of power transfer from the power source to the machinery. By directly connecting the power source to the driven machine, PTO shafts minimize energy losses that may occur with other power transmission methods. This direct power transfer results in improved overall efficiency and performance of the machinery. Additionally, PTO shafts allow for the adjustment of rotational speed and power output to match the requirements of the specific machinery, ensuring optimal operation and reducing unnecessary energy consumption.
Cost Savings: The use of PTO shafts can lead to cost savings in multiple ways. Firstly, by utilizing a single power source to drive multiple machines or implements, the need for separate engines or motors for each piece of equipment is eliminated, reducing capital costs. Secondly, PTO shafts eliminate the requirement for additional fuel or energy sources, as they tap into the existing power source, resulting in lower fuel or energy expenses. Additionally, the versatility offered by PTO shafts allows for improved equipment utilization, maximizing the return on investment.
Flexibility: PTO shafts provide flexibility in terms of equipment setup and configuration. They can be adjusted in length or equipped with telescopic sections, allowing for easy adaptation to different equipment arrangements and varying distances between the power source and the driven machinery. This flexibility enables operators to quickly connect and disconnect the PTO shafts as needed, facilitating efficient equipment changes and reducing downtime. Moreover, the ability to adjust the rotational speed and power output of the PTO shafts adds further flexibility, accommodating the specific requirements of different machinery and applications.
Ease of Use: PTO shafts are relatively easy to use, making them accessible to operators with minimal training. The process of connecting and disconnecting the PTO shafts is straightforward, often involving a simple coupling or locking mechanism. This ease of use enhances equipment operability, allowing operators to quickly switch between different implements or machines without significant effort or time-consuming procedures. Furthermore, the direct power transfer through PTO shafts simplifies equipment operation, as the machinery can be powered by the existing power source without the need for additional controls or power management systems.
Increased Productivity: PTO shafts contribute to increased productivity in agricultural and industrial operations. By enabling the use of versatile machinery configurations, operators can perform a wide range of tasks using a single power source. This eliminates the need for manual labor or the use of multiple machines, streamlining workflow and reducing the time required to complete various operations. The efficiency and reliability of power transfer through PTO shafts also contribute to improved productivity by ensuring consistent and effective operation of machinery, resulting in enhanced output and reduced downtime.
Safety: While not directly related to machinery performance, PTO shafts also offer safety benefits. The implementation of safety shields or guards on PTO shafts helps prevent accidental contact with the rotating shaft, reducing the risk of injuries to operators. These safety features are designed to cover the rotating shaft and universal joints, ensuring that operators cannot come into contact with them during operation. Proper training on PTO shaft operation and adherence to safety guidelines further enhance operator safety when working with PTO-driven machinery.
In summary, PTO shafts offer a range of benefits for various types of machinery. These benefits include increased versatility, improved efficiency, cost savings, flexibility in equipment configurations, ease of use, increased productivity, and enhanced operator safety. PTO shafts play a crucial role in agricultural and industrial applications by enabling the direct power transfer from a common power source to different machines or implements, resulting in optimized performance and operational effectiveness.
editor by CX 2023-09-01
China OEM Customized Auto Parts CNC Hydraulic Pump Motor DC Shaft/Pto Shaft
Product Description
Our advantage:
*Specialization in CNC formulations of high precision and quality
*Independent quality control department
*Control plan and process flow sheet for each batch
*Quality control in all whole production
*Meeting demands even for very small quantities or single units
*Short delivery times
*Online orders and production progress monitoring
*Excellent price-quality ratio
*Absolute confidentiality
*Various materials (stainless steel, iron, brass, aluminum, titanium, special steels, industrial plastics)
*Manufacturing of complex components of 1 – 1000mm.
Production machine:
Inspection equipment :
Certificate:
Material: | Carbon Steel |
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Load: | Drive Shaft |
Stiffness & Flexibility: | Stiffness / Rigid Axle |
Journal Diameter Dimensional Accuracy: | IT01-IT5 |
Axis Shape: | Straight Shaft |
Shaft Shape: | Real Axis |
Customization: |
Available
| Customized Request |
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Can PTO shafts be adapted for use in both agricultural and industrial settings?
Yes, PTO (Power Take-Off) shafts can be adapted for use in both agricultural and industrial settings. While PTO shafts are commonly associated with agricultural machinery, they are versatile components that can be utilized in various applications beyond the agricultural sector. With appropriate modifications and considerations, PTO shafts can effectively transfer power in industrial settings as well. Here’s a detailed explanation of how PTO shafts can be adapted for both agricultural and industrial use:
1. Standard PTO Shaft Design: PTO shafts have a standardized design that allows for compatibility and interchangeability across different equipment and machinery. This standardization enables PTO shafts to be used in various applications, including both agricultural and industrial settings. The basic components of a PTO shaft, such as the universal joints, splined shafts, and protective guards, remain consistent, regardless of the specific application. This consistency allows for easy adaptation and integration into different machinery and equipment.
2. Shaft Length and Sizing: PTO shafts can be customized in terms of length and sizing to suit specific requirements in both agricultural and industrial settings. The length of the shaft can be adjusted to accommodate different distances between the power source and the driven machinery. This flexibility allows for optimal power transmission and ensures compatibility with various equipment setups. Similarly, the sizing of the PTO shaft, including the diameter and splined shaft specifications, can be tailored to meet the torque and power requirements of different applications, whether in agriculture or industry.
3. Power Requirements: PTO shafts are designed to transfer power from a power source to driven machinery. In agricultural settings, the power source is typically a tractor or other agricultural vehicles, while in industrial settings, it can be an engine, motor, or power unit specific to the industry. PTO shafts can be adapted to handle different power requirements by considering factors such as torque capacity, rotational speed, and the specific demands of the machinery or equipment being driven. By selecting the appropriate PTO shaft based on the power requirements, the shaft can effectively transfer power in both agricultural and industrial applications.
4. Safety Considerations: Safety is a critical aspect of PTO shaft design and usage, regardless of the application. PTO shafts incorporate safety features such as protective guards and shields to prevent accidental contact with rotating components. These safety measures are essential in agricultural and industrial settings to minimize the risk of entanglement, injury, or damage. Adapting PTO shafts for industrial use may require additional safety considerations based on the specific hazards present in industrial environments. However, the core safety principles and features of PTO shafts can be applied and adapted to ensure safe operation in both settings.
5. Specialized Attachments: PTO shafts can be equipped with specialized attachments or adapters to accommodate different driven machinery or equipment. In agricultural settings, PTO shafts commonly connect to implements such as mowers, balers, or sprayers. In industrial settings, PTO shafts may be adapted to connect to various industrial machinery, including pumps, generators, compressors, or conveyors. These specialized attachments ensure compatibility and efficient power transfer between the PTO shaft and the driven equipment, allowing for seamless integration in both agricultural and industrial applications.
6. Environmental Considerations: PTO shafts can be adapted to address specific environmental conditions in both agricultural and industrial settings. For example, in agricultural applications, PTO shafts may need to withstand exposure to dirt, dust, moisture, and varying weather conditions. Industrial settings may have their unique environmental challenges, such as exposure to chemicals, high temperatures, or abrasive materials. By selecting PTO shaft materials, protective coatings, and seals suitable for the specific environment, the shafts can be adapted to ensure reliable and durable performance in various settings.
7. Compliance with Standards: PTO shafts, whether used in agricultural or industrial settings, need to comply with relevant safety standards and regulations. Manufacturers adhere to guidelines and requirements set by organizations such as the American Society of Agricultural and Biological Engineers (ASABE) or other regional safety authorities. Compliance ensures that PTO shafts meet safety criteria and performance standards applicable to both agricultural and industrial environments. Users can rely on standardized PTO shafts that have undergone testing and certification, offering assurance regarding their reliability and safety.
By considering the factors mentioned above, PTO shafts can be adapted to effectively transfer power in both agricultural and industrial settings. The versatile nature of PTO shafts, coupled with customization options, safety considerations, specialized attachments, and compliance with standards, allows for their successful integration into a wide range of machinery and equipment across various industries.
Are there any limitations or disadvantages associated with PTO shafts?
While PTO (Power Take-Off) shafts offer numerous advantages in terms of power transfer and versatility, they also have certain limitations and disadvantages. It’s important to consider these factors when using PTO shafts to ensure safe and efficient operation. Here’s a detailed explanation of some limitations and disadvantages associated with PTO shafts:
1. Safety Hazards: One of the primary concerns with PTO shafts is the potential for safety hazards. PTO shafts rotate at high speeds and can pose a significant risk if not properly guarded or handled. Accidental contact with an exposed or inadequately shielded PTO shaft can result in severe injuries, including entanglement, amputation, or even fatalities. It is crucial to follow safety guidelines, implement proper guarding, and ensure that operators are well-trained on safe handling practices to mitigate these risks.
2. Maintenance and Lubrication: PTO shafts require regular maintenance and lubrication to ensure optimal performance and longevity. The moving parts, such as universal joints and splines, need to be inspected, cleaned, and lubricated at recommended intervals. Neglecting maintenance can lead to premature wear, decreased efficiency, and potential failures. Proper maintenance practices, including regular inspections and timely lubrication, are essential to mitigate these issues.
3. Alignment and Angles: PTO shafts rely on proper alignment and angles to ensure efficient power transfer. Misalignment or excessive angles between the power source and driven machinery can cause increased wear and strain on the components, leading to premature failure. Ensuring proper alignment and angle adjustment, using adjustable sliding yokes or other means, is important to prevent excessive stress on the PTO shaft and associated equipment.
4. Length Limitations: PTO shafts have limitations on their maximum and minimum length due to engineering constraints. The telescoping design allows for some adjustment, but there is a practical limit to how much the shaft can extend or retract. If the distance between the power source and driven machinery exceeds the maximum or falls below the minimum length of the PTO shaft, alternative solutions or modifications may be required. In some cases, additional components such as drive shaft extensions or gearboxes may be necessary to bridge the distance.
5. Compatibility: While manufacturers strive to ensure compatibility, there can still be challenges in finding the right PTO shaft for specific equipment configurations. Equipment may have unique requirements in terms of spline sizes, torque ratings, or connection methods that may not be readily available or compatible with off-the-shelf PTO shafts. Customization may be required to address these compatibility issues, which can result in increased costs or lead times.
6. Noise and Vibrations: PTO shafts in operation can generate significant noise and vibrations, especially at higher speeds. This can be a nuisance for operators and may require additional measures to reduce noise levels or dampen vibrations. Excessive vibrations can also affect the overall performance and lifespan of the PTO shaft and connected equipment. Implementing vibration dampeners or using flexible couplings can help mitigate these issues.
7. Power Limits: PTO shafts have specific power limits based on their design, materials, and components. Exceeding these power limits can lead to premature wear, component failures, or even shaft breakage. It is crucial to understand and adhere to the recommended power ratings for PTO shafts to ensure safe and reliable operation. In some cases, upgrading to a higher-capacity PTO shaft or implementing additional power transmission components may be necessary to accommodate higher power requirements.
8. Complex Installation and Removal: Installing and removing PTO shafts can be a complex process, especially in confined spaces or when dealing with heavy equipment. It may require aligning splines, engaging couplings, and securing locking mechanisms. Improper installation or removal techniques can lead to damage to the shaft or associated equipment. Proper training, handling equipment, and following manufacturer guidelines are essential to simplify and ensure the safe installation and removal of PTO shafts.
Despite these limitations and disadvantages, PTO shafts remain widely used and valuable components for power transfer in various industries. By addressing these considerations and implementing proper safety measures, maintenance practices, and alignment procedures, the potential drawbacks of PTO shafts can be effectively mitigated, allowing for safe and efficient operation.
How do PTO shafts handle variations in speed and torque requirements?
PTO shafts (Power Take-Off shafts) are designed to handle variations in speed and torque requirements between the power source (such as a tractor or engine) and the driven machinery or equipment. They incorporate various mechanisms and components to ensure efficient power transmission while accommodating the different speed and torque demands. Here’s a detailed explanation of how PTO shafts handle variations in speed and torque requirements:
1. Gearbox Systems: PTO shafts often incorporate gearbox systems to match the speed and torque requirements between the power source and the driven machinery. Gearboxes allow for speed reduction or increase and can also change the rotational direction if necessary. By using different gear ratios, PTO shafts can adapt the rotational speed and torque output to suit the specific requirements of the driven equipment. Gearbox systems enable PTO shafts to provide the necessary power and speed compatibility between the power source and the machinery they drive.
2. Shear Bolt Mechanisms: Some PTO shafts, particularly in applications where sudden overloads or shock loads are expected, use shear bolt mechanisms. These mechanisms are designed to protect the driveline components from damage by disconnecting the PTO shaft in case of excessive torque or sudden resistance. Shear bolts are designed to break at a specific torque threshold, ensuring that the PTO shaft separates before the driveline components suffer damage. By incorporating shear bolt mechanisms, PTO shafts can handle variations in torque requirements and provide a safety feature to protect the equipment.
3. Friction Clutches: PTO shafts may incorporate friction clutch systems to enable smooth engagement and disengagement of power transfer. Friction clutches use a disc and pressure plate mechanism to control the transmission of power. Operators can gradually engage or disengage the power transfer by adjusting the pressure on the friction disc. This feature allows for precise control over torque transmission, accommodating variations in torque requirements while minimizing shock loads on the driveline components. Friction clutches are commonly used in applications where smooth power engagement is essential, such as in hydraulic pumps, generators, and industrial mixers.
4. Constant Velocity (CV) Joints: In cases where the driven machinery requires a significant range of movement or articulation, PTO shafts may incorporate Constant Velocity (CV) joints. CV joints allow the PTO shaft to accommodate misalignment and angular variations without affecting power transmission. These joints provide a smooth and constant power transfer even when the driven machinery is at an angle relative to the power source. CV joints are commonly used in applications such as articulated loaders, telescopic handlers, and self-propelled sprayers, where the machinery requires flexibility and a wide range of movement.
5. Telescopic Designs: Some PTO shafts feature telescopic designs that allow for length adjustment. These shafts consist of two or more concentric shafts that slide within each other, providing the ability to extend or retract the PTO shaft as needed. Telescopic designs accommodate variations in the distance between the power source and the driven machinery. By adjusting the length of the PTO shaft, operators can ensure proper power transmission without the risk of the shaft dragging on the ground or being too short to reach the equipment. Telescopic PTO shafts are commonly used in applications where the distance between the power source and the implement varies, such as in front-mounted implements, snow blowers, and self-loading wagons.
By incorporating these mechanisms and designs, PTO shafts can handle variations in speed and torque requirements effectively. They provide the necessary flexibility, safety, and control to ensure efficient power transmission between the power source and the driven machinery. PTO shafts play a critical role in adapting power to meet the specific needs of various equipment and applications.
editor by CX 2023-08-23
China Hot selling Worm and Gear Motor Gear Diameter Shafts Nylon Bore Tooth Brass Stainless Steel for Speed Reductions Reducer Transmission Part Aluminum Gear Set Worm and Gears adjustable pto shaft
Product Description
Worm and Gear Motor Gear Diameter Shafts Nylon Bore Tooth Brass Stainless Steel for Speed Reductions Reducer Transmission Part Aluminum Gear Set Worm And Gears
The mating worm gear mounts on a specialized Steel 1/4″ D-Bore Barrel Hub for Worm Gear to create a reliable junction between the gear and the shaft it’s turning. The worm and the worm gear are designed so that you can run them 0.75″ apart from 1 another; the same spacing you’ll find on Ever-power and other components within the build system. Aside from the massive reduction in speed and the increase in torque, these worm gears will lock in place when at rest so you don’t have to worry about an outside force backdriving the mechanism driving them.
Application of Worm Gear
Worm gears are used in a wide variety of applications, including:
- Lifts and elevators: Worm gears are used in lifts and elevators to transmit power from the motor to the lifting mechanism.
- Machine tools: Worm gears are used in machine tools to control the speed and torque of the cutting tools.
- Conveyors: Worm gears are used in conveyors to move materials from 1 place to another.
- Wind turbines: Worm gears are used in wind turbines to transmit power from the rotor to the generator.
- Sewing machines: Worm gears are used in sewing machines to control the speed and movement of the needle.
- Wristwatches: Worm gears are used in wristwatches to control the movement of the hands.
Worm gears are an essential part of many machines and devices. They help to ensure that the rotating shafts operate smoothly and efficiently.
Here are some of the advantages of using worm gears:
- High torque: Worm gears can transmit high torque, which makes them ideal for applications where a lot of power needs to be transferred.
- Low speed: Worm gears can operate at low speeds, which makes them ideal for applications where noise and vibration need to be minimized.
- Self-locking: Worm gears are self-locking, which means that they can hold a load without the need for a brake.
- Compact size: Worm gears are relatively compact, making them ideal for applications where space is limited.
Here are some of the disadvantages of using worm gears:
- Low efficiency: Worm gears are not as efficient as other types of gears, which can lead to increased energy costs.
- High noise: Worm gears can be noisy, which can be a problem in some applications.
- High wear: Worm gears can wear out more quickly than other types of gears, which can lead to increased maintenance costs.
Overall, worm gears are a versatile and reliable type of gear that can be used in a wide variety of applications. They offer a number of advantages over other types of gears, but they also have some disadvantages. The best type of worm gear for a particular application will depend on the specific requirements of that application.
Application: | Motor, Machinery |
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Hardness: | Hardened Tooth Surface |
Gear Position: | Internal Gear |
Manufacturing Method: | Rolling Gear |
Toothed Portion Shape: | Spur Gear |
Material: | Cast Steel |
Samples: |
US$ 999/Piece
1 Piece(Min.Order) | |
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Power Take-Off (PTO) Shafts
Power take-off (PTO) shafts are used on many types of machines, including jet aircraft. They are typically semi-permanently mounted to a marine or industrial engine, and are powered by a drive shaft. The drive shaft also powers secondary implements and accessories. Depending on the application, accessory drives may also be used in aircraft. There are four main types of PTO units used in jet aircraft.
Power take-off (PTO) shaft
The power take-off (PTO) shaft of a tractor can be controlled to operate in one of two modes: automatic and manual. Automatic mode operates when the PTO shaft starts turning and is automatically engaged when the power lift is raised by actuating the lift lever 9. Manual mode operates when the lift lever is not raised.
The manual mode allows for manual adjustments. A retaining band 12 may be adjusted arcuately about PTO shaft S with an axial center parallel to the axis of the PTO shaft S. The retaining band may be secured by conventional over center clamps. The retaining band 12 may also be adjusted arcuately about pin or bolt 30.
Power take-off (PTO) shaft safety retainers are used to prevent unintended disconnection of the PTO shaft. The safety retainers comprise a stationary openable band that circumscribes the PTO shaft near the connection with driven machinery. The band is preferably offset from the axis of the PTO shaft.
While the PTO shaft is a convenient way to transfer mechanical power to farm implements, there are several inherent hazards associated with using it improperly. Accidental disconnections of the PTO shaft pose a significant risk for the operator. A disconnect can cause the PTO shaft to whip around the driven machinery, potentially causing injury.
Power take-off shaft entanglements can be devastating to the limbs trapped in them, requiring amputation in some cases. In addition to being dangerous, the PTO shafts must be fully guarded to prevent contact with the ground. A farmer must never get too close to an operating PTO shaft to protect their own safety.
Types
There are several different types of PTO shafts available to suit various applications. They can vary in size and number of splines. Each standard has a specific speed range and is designed to fit a variety of implements. For example, there are German and Italian types of PTO shafts.
The type of PTO shaft you choose will determine the maximum load that can be safely transferred. Depending on the type, the rate at which the PTO clutch engages will be different. For example, a lower-density PTO shaft will engage at a slower rate than a higher-density PTO shaft, while a higher-density shaft will be more tolerant of higher loads.
The primary function of a PTO shaft is to secure equipment to the tractor or other agricultural equipment. These parts often feature safety shields on both ends. They are also made in the same shape as the secondary shaft. The front shaft is wider than the secondary shaft, which allows the secondary shaft to fit inside. However, during movement, pieces of the PTO shaft can collapse, making them less safe.
PTO shafts are expensive and easy to steal, so make sure to protect your investment. Make sure the PTO shaft has guards to protect it from thieves. There are two types of PTO shafts: the external and the internal PTO yokes. Internal PTO shafts have an internal PTO yoke, while external PTO shafts use a universal joint. There is also a safety chain and shield on the external PTO shaft.
Depending on the application, you can choose between several different kinds of PTO shafts. Some types of PTO shafts have multiple splines, which can increase the torque transmitted. For applications requiring accuracy and precision, you may want to use a parallel keyed shaft.
Connections
A PTO shaft has two parts: an input and an output. The input portion of a PTO adapter shaft has a smaller diameter, and the output portion has a larger diameter. Both are connected by splines. These splines have tapered outer ends. The first bore 25 has a first frustoconical wall, while the second bore has a second frustoconical wall.
One of the most common causes of PTO shaft failure is a poorly adjusted clutch. Another common cause is improper lubrication of the PTO shaft’s wide angle joints. PTO shafts should be lubricated at least once every eight hours. If you fail to do this, you risk premature ware and reduced life expectancy.
When a PTO shaft is installed in a tractor, the tractor must be connected to the implement using a coupler frame. The coupler frame has a PTO adapter mounting flange that engages with the PTO stub shaft. The coupler frame can move to accommodate the PTO adapter shaft, and the PTO adapter shaft can pivot and slide with the coupler frame.
When a PTO shaft fails, it can result in damage to the tractor and implement. Identifying the cause will help you fix the problem. Constant compression of the PTO shaft can damage the connecting shafts and connections. This could damage the tractor or implement, resulting in expensive repairs. When this happens, it is important to cut or shorten the shaft to reduce the risk of damage.
PTO shaft 24 extends rearward from tractor 10 and is connected to the front universal joint 28 and first end of variable-length splined drive shaft 32. The shaft is connected to a drive mechanism 36 on a mobile work implement 34. This drive mechanism may be mechanical, hydraulic, or a combination of both.
Safety
It is very important for every person using a tractor to understand the safety of PTO shafts. PTOs can be extremely dangerous, and without the correct shielding, they can cause serious injury. It can also be very dangerous if someone accidentally steps on or falls on one while the machine is operating. This is why it is important for everyone using a tractor to read the manufacturer’s manual and follow the safety guidelines for PTO shafts. Moreover, PTOs must only be used for the purpose intended.
PTO safety should be the number one priority for every operator. A small child was tragically killed when he became entangled with a spinning PTO shaft. His father tried to pull him out of the shaft, but was unable to do so. His clothing, which was near the spinning shaft, caught on the PTO and dragged him into it. His body was thrown around the shaft several times, and he sustained injuries to his leg, right arm, and head.
The PTO shaft is an important part of a tractor, and is used to secure the equipment. It is usually secured by safety shields on both ends. There are several kinds of safety shields. One type is a shield that is attached to the front of the PTO shaft. Another type is a shield that rotates freely on its bearings.
Power takeoffs are common on most small and compact tractors, construction machinery, and other equipment. They rotate to provide the drive for the equipment. However, the PTO shaft is very dangerous because it can easily catch something that gets too close to it. Moreover, loose items can also get tangled around the PTO shaft.
Maintenance
One of the most important things to do in order to keep your PTO shaft in top condition is to keep it properly greased. This can be done by using a grease gun or a hand pump. It is important to keep the grease fresh and apply it in the appropriate amounts depending on how much you use the PTO. It is also important to separate the primary and secondary shafts and remove any debris from them.
It is also important to check the spline threads on your PTO on a periodic basis. This is important because some signs of dry shafts are not always immediately apparent. Similarly, spline threading and corrosion can occur behind the scenes and go undetected. Proper PTO maintenance is a vital part of safe and efficient operation.
A damaged or worn drive shaft will prevent your car from turning freely, leaving you exposed to higher repair bills. In addition, it will drastically affect the performance of your car. A broken drive shaft can even result in a crash. You should take your vehicle to a mechanic as soon as you notice any of these problems.
Fortunately, most PTO-driven equipment is equipped with a shear pin to prevent collisions and prevent damage to the gearbox and shaft. It should also be replaced regularly to prevent excessive wear. Long bolts pose a risk of entanglement and can easily catch clothing or gloves. For safety reasons, it is important to disengage the PTO when not in use.
Another thing to do is to keep the PTO shields clean. They must be regularly rotated and tested. Always ensure that your drawbar is properly configured for your machine. This prevents stressing or separating the driveline.
editor by CX 2023-06-07
China ISO Standard Customized Micro Precision Shaft for DC Motor Ec Blower Fan Parts by Drawings pto shaft adapter tractor supply
Product Description
No. | Merchandise | Requirements |
1 | Resources | Carbon steel: 10#, 18#, 1018, 22#, 1571, 40Cr, forty five#, 1045, fifty#, 55#, sixty#, 65Mn, 70#, 72B, 80#, 82B Alloy Construction Steel: B7, 20CrMo, 42Crmo, SCM415, SCM440, 4140 Large-carbon chromium bearing metal: GCr15, 52100, SUJ2 Totally free-slicing steel: 12L14, 12L15 Stainless metal: 1Cr13, 2Cr13, 3Cr13, 4Cr13, 1Cr17, SUS410, SUS420, SUS430, SUS416, SUS440C, 17-4, seventeen-4PH, 130M, 200, 201, 202, 205, 303, 303Cu, 304, 316, 316L Aluminum quality: 6061, 6063 Brass: Hpb58-2.5 (C38000), Hpb59-1 (C37710), Hpb61-1 (C37100), Hpb62-.8 (C35000), Hpb63-.1 (C34900), Hpb63-3 (C34500), H60, H62, H63, H65 |
two | Diameter | Ø0.3-Ø25 |
3 | Diameter tolerance | .002mm |
4 | Roundness | .0005mm |
five | Roughness | Ra0.05 |
6 | Straightness | .005mm |
seven | Hardness: | HRC/HV |
eight | Length | 2mm-1000mm |
9 | Heat remedy | one. Oil Quenching 2. Substantial frequency quenching three. Carburization four. Vacuum Warmth therapy 5. Mesh belt CZPT heat treatment method |
ten | Surface area treatment | one. Plating nickel 2. Plating zinc three. Plating passivation four. Plating phosphating 5. Black coating 6. Anodized treatment |
eleven | Packing | Plastic bags inside of and regular cartons outside the house. Cargo by pallets or in accordance to customer’s packing specifications. |
Q: How can I get samples?
A: Free samples and freight collect, except for special circumstances.
Q: What is your minimum order quantity for the items in the order?
A: 2000pcs for each part except for sample.
Q: Are you a trading company or a manufacturer?
A: We are a manufacturer, specialized in manufacturing and exporting of qualified precision micro shafts.
Q: What are your usual terms of payment?
A: We generally ask for payment by T/T in advance and L/C at sight.
/ Piece | |
2,000 Pieces (Min. Order) |
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Condition: | New |
---|---|
Axle Number: | 2 |
Application: | Car |
Certification: | ISO, IATF |
Material: | Stainless Steel |
Type: | Auto Shaft |
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Samples: |
US$ 4/Piece
1 Piece(Min.Order) |
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###
Customization: |
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No. | Item | Specifications |
1 | Materials | Carbon steel: 10#, 18#, 1018, 22#, 1022, 40Cr, 45#, 1045, 50#, 55#, 60#, 65Mn, 70#, 72B, 80#, 82B Alloy Structure Steel: B7, 20CrMo, 42Crmo, SCM415, SCM440, 4140 High-carbon chromium bearing steel: GCr15, 52100, SUJ2 Free-cutting steel: 12L14, 12L15 Stainless steel: 1Cr13, 2Cr13, 3Cr13, 4Cr13, 1Cr17, SUS410, SUS420, SUS430, SUS416, SUS440C, 17-4, 17-4PH, 130M, 200, 201, 202, 205, 303, 303Cu, 304, 316, 316L Aluminum grade: 6061, 6063 Brass: Hpb58-2.5 (C38000), Hpb59-1 (C37710), Hpb61-1 (C37100), Hpb62-0.8 (C35000), Hpb63-0.1 (C34900), Hpb63-3 (C34500), H60, H62, H63, H65 |
2 | Diameter | Ø0.3-Ø25 |
3 | Diameter tolerance | 0.002mm |
4 | Roundness | 0.0005mm |
5 | Roughness | Ra0.05 |
6 | Straightness | 0.005mm |
7 | Hardness: | HRC/HV |
8 | Length | 2mm-1000mm |
9 | Heat treatment | 1. Oil Quenching 2. High frequency quenching 3. Carburization 4. Vacuum Heat treatment 5. Mesh belt furnace heat treatment |
10 | Surface treatment | 1. Plating nickel 2. Plating zinc 3. Plating passivation 4. Plating phosphating 5. Black coating 6. Anodized treatment |
11 | Packing | Plastic bags inside and standard cartons outside. Shipment by pallets or according to customer’s packing specifications. |
/ Piece | |
2,000 Pieces (Min. Order) |
###
Condition: | New |
---|---|
Axle Number: | 2 |
Application: | Car |
Certification: | ISO, IATF |
Material: | Stainless Steel |
Type: | Auto Shaft |
###
Samples: |
US$ 4/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
---|
###
No. | Item | Specifications |
1 | Materials | Carbon steel: 10#, 18#, 1018, 22#, 1022, 40Cr, 45#, 1045, 50#, 55#, 60#, 65Mn, 70#, 72B, 80#, 82B Alloy Structure Steel: B7, 20CrMo, 42Crmo, SCM415, SCM440, 4140 High-carbon chromium bearing steel: GCr15, 52100, SUJ2 Free-cutting steel: 12L14, 12L15 Stainless steel: 1Cr13, 2Cr13, 3Cr13, 4Cr13, 1Cr17, SUS410, SUS420, SUS430, SUS416, SUS440C, 17-4, 17-4PH, 130M, 200, 201, 202, 205, 303, 303Cu, 304, 316, 316L Aluminum grade: 6061, 6063 Brass: Hpb58-2.5 (C38000), Hpb59-1 (C37710), Hpb61-1 (C37100), Hpb62-0.8 (C35000), Hpb63-0.1 (C34900), Hpb63-3 (C34500), H60, H62, H63, H65 |
2 | Diameter | Ø0.3-Ø25 |
3 | Diameter tolerance | 0.002mm |
4 | Roundness | 0.0005mm |
5 | Roughness | Ra0.05 |
6 | Straightness | 0.005mm |
7 | Hardness: | HRC/HV |
8 | Length | 2mm-1000mm |
9 | Heat treatment | 1. Oil Quenching 2. High frequency quenching 3. Carburization 4. Vacuum Heat treatment 5. Mesh belt furnace heat treatment |
10 | Surface treatment | 1. Plating nickel 2. Plating zinc 3. Plating passivation 4. Plating phosphating 5. Black coating 6. Anodized treatment |
11 | Packing | Plastic bags inside and standard cartons outside. Shipment by pallets or according to customer’s packing specifications. |
PTO Shaft Safety Chains
PTO shaft is the part of a tractor that helps transfer power from the tractor to the equipment it is hooked to. A PTO shaft is important if you have a tiller or bush hog. The correct PTO shaft size is crucial for both the tractor and the equipment. If the PTO shaft size is not correct for your equipment, it may not work.
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Safety chains
<br/Safety chains are an essential part of securing your PTO shaft. They prevent a rotating plastic shield from coming loose and causing injury or damage. It is important to protect your PTO and any other drive shafts on your machine. Watch the video below for more information about the dangers of unguarded PTOs.
PTOs are an efficient way to transfer mechanical power between tractors and implements. They helped revolutionize North American agriculture during the 1930s. Despite their convenience, PTOs have also proven to be one of the most common farm machinery hazards. This fact sheet outlines several important PTO safety precautions.
Safety chains for PTO shafts are necessary to protect both tractor and implement from damage. The PTO shaft must be attached properly to the tractor and the implement before starting the equipment. Before operating, be sure that the safety chains are positioned in a way that allows them to fully move. When operating the PTO, avoid being too aggressive as this can damage the drive line and shaft. For further safety, make sure to fit a torque limiter or clutch on the implement end of the PTO shaft.
PTOs are great for plowing, mowing, and shredding, but they also have potential to cause injuries if you don’t use a safety chain. It’s best to get a chain that is long enough to prevent injuries. Also, be sure that the PTO shaft does not compress completely at any point during the operating range. There should be several inches of overlap in the longest operating extension of the PTO.
Another common hazard with PTOs is IID shafts. While many machines and tractors have driveline guards, these are often missing. If you have a PTO with an IID, you should consider installing a safety chain.
Shield
A swingable tractor PTO shaft shield assembly consists of an inverted U-shaped shield member slidably attached to a bracket. It extends above the PTO shaft and has several notches and pins that engage each other. It can be held in a number of positions and can be retracted when not in use. It also includes a cover member that covers the space between the shield and tractor and abuts the raised portion of the shield member.
The PTO shaft shield is typically made of plastic, but it can also be made of metal. Plastic is less likely to break or damage than metal. The shield is supported by a bracket 51 with a curved distal end 57 and a non-metallic guard 59. When used in conjunction with a bracket, a PTO shaft shield should be properly installed to prevent damage to the shaft.
Keeping the PTO shaft shield in good condition is crucial to the safety of your tractor and your workers. An improperly installed PTO shaft shield can result in severe injuries. It may also ensnare or strike people in the vicinity. Proper maintenance will prevent many of these injuries. Equipment manufacturers have made great strides in reducing the risks of PTO mishaps. Operators are also responsible for keeping the shields in good condition. Removing the guards will only increase the risk to the operator.
A PTO shaft shield is a tubular assembly that is mounted on the tractor PTO shaft. It consists of two telescopic pieces that are held in place by shield support bearings. This shield protects the PTO shaft and the universal joints from debris and prevents premature wear. The shield can be easily removed and replaced if necessary.
IID shaft guard
The IID shaft guard is a safety device used to protect PTO powered machinery from the possibility of separating while in use. The shaft, which is a telescoping shaft, is attached to the PTO stub on tractors. The telescopic feature is convenient when moving across uneven ground. However, this type of shaft can cause serious injury if it separates while in use.
The IID shaft guard can prevent these injuries by completely covering the shaft. The guard is made of metal or plastic and rotates along with the shaft. A person can react in less than five tenths of a second, making the IID shaft guard an important part of PTO safety.
PTO shafts rotate at speeds as high as 540 rpm, which is very fast. A limb could be wrapped around the driveline shaft, causing a serious injury or death. Because of the speed of a PTO, it can be difficult for an individual to discern whether it is engaged or not and may not be aware of the danger.
An IID shaft guard should be fitted to every tractor PTO shaft. It should be tested and rotated regularly. It is also important to keep the tractor engine off when working around the PTO shaft. Using a drawbar to protect driveline components is also important. It will prevent stress on the driveline and reduce the possibility of separation.
Overrunning clutch
An overrunning clutch on a PTO shaft is a mechanism that allows the PTO shaft to rotate freely in one direction while restricting the speed of the implement being hauled behind the tractor. This clutch is also useful for preventing the speed of the implement from exceeding the speed of the tractor while slowing down. It comes in two basic configurations, one for a clockwise and the other for a counter-clockwise direction.
Another type of overrun clutch is used on tractors with a PTO driven bush hog. A bush hog has a flywheel and blades that drive the transmission through the PTO shaft. Without an overrunning clutch, these implements would freewheel while the tractor is driving and would potentially break the shaft.
A PTO overrunning clutch prevents power from backfeeding into the transmission, the part that transmits power to the rear wheels. Without an overrunning clutch, the tractor could backfeed power, causing an accident if the blade assembly hits an object. As such, it is essential to use the overrunning clutch to ensure that your tractor will be safe.
Direction of rotation
Despite its name, the direction of rotation of a PTO shaft can change if necessary. Most PTOs have a single-direction rotation, but you can often reverse the direction by installing a reverse PTO adapter. However, you should only use reverse PTOs when absolutely necessary.
A standard PTO rotation direction has been defined by the International Organization for Standardization (ISO). It is considered necessary to adhere to this standard, as improper rotation can cause damage to implements attached to a PTO. This standard helps farmers avoid problems such as ruined implements. While the direction of rotation of a PTO shaft is not always the same for all PTOs, there are some tractors that allow it to rotate both ways, while others have no restrictions.
The direction of rotation of a PTO shaft can be changed by using a hydraulic pump. Another way to connect a PTO is through a “sandwich” type split shaft unit. These units are mounted between the transmission and engine, and they usually receive drive directly from the engine shaft. They can also deliver complete engine power to a PTO. However, you must modify your vehicle’s driveline to install such a split-shaft unit.
editor by CX 2023-03-31
in Indore India sales price shop near me near me shop factory supplier CNC Precision Auto Motor Shaft manufacturer best Cost Custom Cheap wholesaler
We are aiming to satisfy the calls for of the clientele around the planet.. Every process, every single part, each and every perform in EPG is demanded to be accomplished one step subsequent one more, cautiously and cautiously, from substance selection, reformation to production accessories, from elements warmth treatment to automated assembly, from quality management to product inspection and tests and from order dealing to soon after sales services. The high precise CNC gear, this sort of as Gradual-feeding wire-reduce machine, jig grinding device and electrical discharge equipment, makes certain the best quality precision of mould processing, with the higher productive and environmental defense acid rolling line getting the premier raw materials changing products in the area in china The wildly use of computerized milling equipment, high-speed automatic feeding punch, higher velocity automated rolling and assembling device guarantees the substantial quality and effectiveness of parts and chain creating.
EPTT profile
Conice was estabEPTTd on Jan., 2007, we have more than 80 workers and more than 20% of them are EPTTized technical staff. Coming aEPTT the way,Conice has turn into a skilled company and exporter in precision shaft, micro shaft, motor shaft, stainless metal shaft, non-stXiHu (West EPT) Dis.Hu (West EPT) Dis.rd shaft and EPT elements. The goods are utilised in numerous fields such as house EPT, micro motor, laptop, scanner, printer, conversation, automobile and EPTTry products and instrument and so forth. |
We handed IATF16949:2016 EPTT Management Program Certification:
We passed ISO9001:2015 EPTT Administration Technique Certification.
FAQ:
1,How can I get samples?
If sample worth unEPTT20$,we can send out by cost-free of charge.Or else we would cost samples.
For Sample shipping, it truly is EPT if consumer can have EPT courier account variety.
Or customer can organize nearby courier organization to select up samples from our manufacturing facility.
Also we can prepare in our aspect and charge courier fees appropriately. Any further issue,pls compose to our e-mail box!
2,What is the leadtime for sample orEPTT?
10-fifteen daEPTTafter receiving your sample purchase.
3,What is leadtime for mass quantity ?
It really is count on the amount.
For example: If the amount as 10000pcs, 15 daEPTTfor the leadtime following receiving PO.
four,Payment Conditions:
one.a hundred% T/T in EPT (30% deposit,balance compensated before shipment).
2.a hundred% T/T (thirty% deposit, balance thirty daEPTTafter B/L day),but covering CITIC.
three.L/C
4.D/P
5.D/A
six.Paypal
5,What is your minimal buy quantity for the products in the order?
2000pcs for each measurement except for sample.
6,Are you a trading business or manufacturer?
We are a maker, EPTTized in generating and exporting a variety of shafts and pins
in Ndola Zambia sales price shop near me near me shop factory supplier Bmh Orbit Motor, Omh Gerotor Hydraulic Motor for Small Corn Harvester manufacturer best Cost Custom Cheap wholesaler
EPG has established up a full established of top quality administration program which is supplied with superior inspection and examination tools. If you are fascinated in any of our products or would like to go over a likely order, remember to feel free of charge to get in touch with us. Entire use has been created of all kinds of sophisticated tactics and technological innovation to attain excelsior production. BMH orbit motor,OMH gerotor EPT motor for little corn harvester
OMH series motor adapt the EPTd EPTer EPT established design and style with shaft distribution circulation, which can routinely compensate in operating with large stress, give reputable and sleek procedure, high effectiveness and EPTT existence.
Flange:
four moments Oslash13.5 Rhomb timesflange Pilot Oslash82.5 times6
2 instances Oslash13.5 Rhomb timesflange Pilot Oslash82.5 times6
Shaft:
Shaft Oslash32 , pXiHu (West EPT) Dis.Hu (West EPT) Dis.lel key 10 times8 times45
Shaft Oslash35, pXiHu (West EPT) Dis.Hu (West EPT) Dis.lel crucial 10 times8 times45
Shaft Oslash31.75, splined crucial fourteen-DP12/24
EPTT Shaft Oslash31.75, splined crucial
fourteen-DP12/24 Shaft Oslash32 , pXiHu (West EPT) Dis.Hu (West EPT) Dis.lel key 7.96 times7.ninety six times31.75
Cone shaft Oslash35, pXiHu (West EPT) Dis.Hu (West EPT) Dis.lel key B6 times6 times20
Shaft Oslash25.four , pXiHu (West EPT) Dis.Hu (West EPT) Dis.lel important SAE 6B
Port and drain port:
G1/2 Manifold mount 4 timesM8, G1/4
M22 times1.5 Manifold mount 4 timesM8, M14 times1.five
7/eight-14 O timesring Manifold mount 4 times5/16-18UNC,seven/sixteen-20UNF
one/2-14 NPTF Manifold mount4 times5/16-18UNC,seven/sixteen-20UNF
PT(Rc) one/2 Manifold mount 4 timesM8,PT(Rc)one/4
EPTT EPT motor can interchange with:
Danfoss: OMM/OMP/OZ/OMR/Okay/OMH/OMS/OMT/OMV orbital motor
EPT char-lynn: J (129-) series, H(one zero one-) sequence,S(103-) series,T(158-)sequence,2000(104-) sequence,6000 series orbit motor
M S: MLHM/MLHP/MLEPT/MLHS/MLEPTT/MLHV
EPTT steetring handle device can interchange with:
Danfoss: OSPB ON/OR/LS and OSPB ON/OR
M S: HKU and HKUS.
two,EPTT particulars of EPTT OMH EPT motors
1,sale EPTT contians carton or wooden case
two,inside EPTT is high high quality film
3,as your requests
EPTT factory :
EPT profssion offer all sequence EPT motor like OMM/OMP/OMPH/OMR/OMRS/OZ/Ok
/OMH/OMSY/OMT/OMV EPT orbit motor,EPT pump like ( PV2R series /V series / SQP
sequence ) vane pumps. If you are interested in any our EPT EPT motor pls get in touch with me.
Thanks
Variety | OMH two hundred |
OMH 250 |
OMH 315 |
OMH four hundred |
OMH 500 |
|
Displacement (cc/rev) | 203.two | 255.nine | 316.five | 406.4 | 489.two | |
Max torque (n.m) |
cont | 510 | 621 | 740 | 850 | 830 |
inter | 439 | 348 | 282 | 220 | 184 | |
Max strain (mpa) |
cont | 17.five | seventeen.five | seventeen.five | fifteen.5 | 12.five |
inter | twenty | twenty | 20 | 19 | sixteen | |
Max velocity fee (rpm) |
cont | 366 | 290 | 236 | 183 | 155 |
inter | 439 | 348 | 282 | 220 | 184 | |
Max circulation (L/min) |
cont | 75 | 75 | seventy five | 75 | seventy five |
inter | 90 | 90 | ninety | 90 | 90 | |
Fat (kg) | 10.five | eleven | 11.five | 12.three | thirteen. |
Amy chen
Tel:13560881920
lication:13560881920